In mixed-matrix membranes (MMMs), fine tuning of pore dimensions and control over the morphology of metal–organic frameworks (MOFs) serve as essential strategies to achieve superior gas separation efficiency and long-term operational durability. In ...
In mixed-matrix membranes (MMMs), fine tuning of pore dimensions and control over the morphology of metal–organic frameworks (MOFs) serve as essential strategies to achieve superior gas separation efficiency and long-term operational durability. In this work, ultrathin zeolitic imidazolate framework-L (ZIF-L) nanosheets with a high aspect ratio were synthesized by employing polyvinylpyrrolidone (PVP) as a structure-directing agent. Due to the intrinsically low Brunauer–Emmett– Teller (BET) surface area of ZIF-L, a phase conversion into ZIF-8 was initiated through a crystal reorganization process involving selective etching and subsequent recrystallization in mixed ethanol/N,N-dimethylformamide solvents. This transformation produced mesoporous ZIF-8 nanosheets composed of interconnected micro- and mesoporous channels, leading to a substantial enhancement in specific BET surface area. These mesoporous ZIF-8 nanoplates were incorporated into a polymer of intrinsic microporosity-1 (PIM-1) matrix to form ZIF-8/PIM-1 MMMs with filler loadings of 10, 20, 30, and 40 wt%. The prepared MMMs exhibited remarkably high gas permeabilities while maintaining comparable selectivity to that of pristine PIM-1. Notably, the membrane containing 40 wt% ZIF-8 achieved H2 and CO2 permeabilities of 9275 and 9826 Barrer, respectively, corresponding to 430% and 240% increases compared with the pure PIM-1 film. The outstanding transport performance is attributed to the mesoporous framework and high aspect ratio of the ZIF-8 nanosheets, which create fast gas diffusion pathways and continuous MOF–MOF transport networks. In addition, the mesoporous ZIF-8/PIM-1 MMMs effectively suppressed CO2 plasticization, showing no detectable plasticization onset, and alleviated physical aging, thereby enhancing the long-term membrane stability. This approach of tailoring pore structure and morphology provides promising guidelines for the design of highly permeable and durable MMMs for large-scale gas separation technologies.