Sulfate-rich wastewater treatment using anaerobic process has been gaining much attention in recent years. Treatment efficiency and methane recovery rate of anaerobic treatment for high strength sulfate wastewater are dependent on COD/sulfate ratio. I...
Sulfate-rich wastewater treatment using anaerobic process has been gaining much attention in recent years. Treatment efficiency and methane recovery rate of anaerobic treatment for high strength sulfate wastewater are dependent on COD/sulfate ratio. It was reported that low COD/sulfate ratio (<1) in wastewater could lead to a failure of anaerobic process. In order to solve the problem, pretreatment study to remove sulfate from wastewater using SRB(sulfate-reducing bacteria) is required.
Along-term, lab-scale treatment study for Acrylonitrile wastewater produced from ’T’ Company in Ulsan containing high strength sulfate and not readily biodegradable organics was performed. The purpose of the study is to improve the existing biotreatment system and to find a possibility of high-efficiency ammonia removal by retrofitting of the existing system to BNR process. Treatment processes used in this study consisted of UV/TiO₂, UAHR(upflow anaerobic hybrid reactor), and AFBR(aerobic fixed biofilm reactor). Artificial wastewater was applied only for UAHR, and Acrylonitrile wastewater was treated using UV/TiO₂,, UAHR, and AFBR.
Acrylonitrile wastewater had very low biodegradability (BOD_(5)/TCODcr) of 0.113. Biological treatability study with applying anaerobic serum vial technique indicated that anaerobic process was capable of removing both organics and sulfate from Acrylonitrile wastewater with high sulfate concentration and low COD/sulfate ratio (<1). It was suggested that the activity of SRB(sulfate-reducing bacteria) played a major part in removal of both organics and sulfate from the wastewater.
Treatment of artificial wastewater with low COD/sulfate ratio (<2) using UAHR to remove sulfate and organics was investigated. The feasibility study was designed to find the removal characteristics of organics and sulfate for different HRTs, the distribution of biomass in UAHR, the relative fraction of SRB among anaerobic bacteria along with the reactor height, and the production and components of biogas from UAHR. The removal efficiency of organics ranged from 60.4 to 80.2% during the whole test period. Sulfate removal efficiency, however, was maintained above 90.4% during the period with HRT varying from 60hr to 24hr. Sulfate removal efficiency was found to sustain above 90% up to at a loading rate of 1.5 kg SO₄^(2-)/m³/day.
As the HRT decreased from 60hr to 12hr in UAHR treating artificial wastewater, CH₄ production rate of the biogas increased from 49.6 mL/day to 105.6 mL/day; however, the fraction of CH₄ in the biogas significantly decreased from 43.0% to 26.4%. It was confirmed that the production rate and fraction of CH₄ in the biogas was insignificant when treating high strength sulfate wastewater with low COD/sulfate ratio (<2). H₂S concentration in the biogas was stabilized at approximately 7.0ppm after the HRT reached 24hr. During the test period an inhibition by sulfide against the activity of SRB and other anaerobes in UAHR was not observed.
1/3 of biomass was found in the media packing layer and the remaining biomass was formed in the sludge blanket layer at the lower part of UAHR. SRB was distributed uniformly and well balanced with other anaerobes along with the reactor height. Organics and sulfate in the artificial wastewater were removed at the rate of 64.7% and 55.7%, respectively in the sludge blanket layer, where 50% of the layer was composed of SRB. Considering sulfate removal and SRB fraction along with the reactor height, it was determined that SRB dominated in UAHR
In order to increase biodegradability of Acrylonitrile wastewater, the pretreatment study with UV/TiO₂ was performed. After photocatalytic pretreatment of 8 hours, the biodegradability of the wastewater increased from 0.113 to 0.256, but pH decreased to below 3 due to dissociated Cl^(-) from organic compounds in the wastewater. As a result, the photocatalytic pretreatment was considered as infeasible due to long reaction time and pH neutralization cost.
Organics removal efficiency of photocatalytically pretreated Acrylonitrile wastewater in UAHR was below 50% during the operating period. Higher than 90% in the sulfate removal efficiency was achieved during Phase I through Phase Ⅲ(A), whereas it greatly dropped to below 45.6% at Phase Ⅲ(C) when the sulfate concentration in the influent increased over 800 mg SO₄^(2-)/L. The sulfate removal efficiency was not recovered for almost 2 months even after the sulfate concentration was lowered by dilution. Consequently, it was determined that the influent wastewater with low COD/sulfate ratio (< 1) to UAHR be remained below 800 mg SO₄^(2-)/L in concentration and within 1.0 kg SO₄^(2-)/m³/day in loading rate to attain a high removal efficiency of over 90% for sulfate and a short HRT.
It was found that SRB activity was not adversely affected by increased sulfate concentration of 1,500 mg SO₄^(2-)/L during Phase Ⅲ(C) based on low sulfide concentration (below 100 mg/L) in the effluent from UAHR despite a dramatic increase of sulfate concentration in the effluent. The amount of biogas generated was not significant, and the H₂S concentration in the biogas was as high as 10 ppm in spite of low sulfate loading rate and the fraction of H₂S was low and 6.7%.
After the pretreatment of Acrylonitrile wastewater using UV/TiO₂ and UAHR(Phase Ⅲ, HRT=48 hr), AFBR (HRT=20hr) was applied to remove the residual organic matter and NH₄^(+)-N at the same time. As the sulfate removal efficiency in UAHR was maintained at higher than 90%, the organics and NH₄^(+)-N in the wastewater were removed in AFBR at a high removal efficiency of over 93% and 85%, respectively. The removal efficiency of remaining organics and the nitrification rate of NH₄^(+)-N in AFBR were directly influenced by the removal efficiency of sulfate in UAHR. Therefore, it was suggested that the simultaneous removal efficiency of residual organic matter and NH₄^(+)-N from the wastewater in AFBR could be achieved at over 80% as long as the sulfate removal efficiency in UAHR was maintained over 90%.
It was concluded based on this research that UAHR was applicable for treatment of Acrylonitrile wastewater with high sulfate concentration and low COD/sulfate ratio (<1), and AFBR was capable of removing the residual organics and ammonia from UAHR.