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The influence of end mill helix angle on high performance milling process
Marcin Plodzien,Jan Burek,Lukasz Zylka,Pawel Sulkowicz 대한기계학회 2020 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.34 No.2
The results of experimental research on the influence of the helix angle on high performance milling of AlZn5.5MgCu alloy are presented. End mills with a wavy shape of a cutting edge, dedicated to rough high performance machining, were used. The helix angle was changed in the range of 20° to 50° with a step of 5°. During the milling tests, three cutting force components were measured. After each test cutting, chips were collected and analyzed. A recording of the chip evacuation process using a high-speed camera was also conducted. The influence of the helix angle on cutting force components was determined and the mathematical models of the forces were calculated. The significance of coefficients in the obtained equations was analyzed as well. The recorded images of the chip evacuation were analyzed. The displacement and the angle of the chip evacuation were determined. Based on the analysis of the selected images the impact of the helix angle on the direction and evacuation velocity of chips was determined. The size and shape of the obtained chips was also analyzed.
Plasticity of indium nanostructures as revealed by synchrotron X-ray microdiffraction
Budiman, A.S.,Lee, G.,Burek, M.J.,Jang, D.,Han, S.M.J.,Tamura, N.,Kunz, M.,Greer, J.R.,Tsui, T.Y. Elsevier Sequoia 2012 Materials science & engineering. properties, micro Vol.538 No.-
Indium columnar structures with diameters near 1μm were deformed by uniaxial compression at strain rates of approximately 0.01 and 0.001s<SUP>-1</SUP>. Defect density evolution in the nanopillars was evaluated by applying synchrotron Laue X-ray microdiffraction (μSLXRD) on the same specimens before and after deformation. Results of the μSLXRD measurements indicate that the dislocation density increases as a result of mechanical deformation and is a strong function of strain rate. These results suggest that the rate of defect generation during the compression tests exceeds the rate of defect annihilation, implying that plasticity in these indium nanostructures commences via dislocation multiplication rather than nucleation processes. This is in contrast with the behaviors of other materials at the nanoscale, such as, gold, tin, molybdenum, and bismuth. A hypothesis based on the dislocation mean-free-path prior to the multiplication process is proposed to explain this variance.