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        Residual Surface Topology Modeling and Simulation Analysis for Micro-Machined Nozzle

        Yukui Cai,Zhan-qiang Liu,Zhen-yu Shi,Qinghua Song,Yi Wang 한국정밀공학회 2015 International Journal of Precision Engineering and Vol. No.

        The performance of the micro nozzle is determined primarily by its machined surface topology. A circular cross-section micro-Lavalnozzle is modeled and studied by using numerical simulation in this paper. The geometry of residual height and residual area ofmachined nozzle surface with flat-end milling cutter and ball-end milling cutter are created. It is found that the ball end milling cutterwith large diameter is better than the flat one for nozzle finishing operations. The nozzle velocity performance is also revealed in thisresearch. When residual height increased from 0.6 μm to 9.6 μm for nozzle with throat diameter less than 2 mm, the maximum outletvelocity of nozzle reduced gradually. The maximum outlet velocity of nozzle remains stable for the nozzle with throat diameter greaterthan 2 mm. The results show that the maximum outlet velocity of nozzle significantly reduces with throat diameter decreasing underconstant residual height. Based on the analysis about velocity boundary layer, when residual height changing from 0.6 μm to 9.6 μm,the nozzle with throat diameter is 1 mm, has the boundary layer thickness ranging from 5% to 14% of outlet radius.

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