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        Analysis of Cylindricity Error of High and Low Temperature Storage Tested Alternator Stators

        Varga Gyula,Ferencsik Viktoria 한국자동차공학회 2020 International journal of automotive technology Vol.21 No.6

        This paper investigates the internal shape correctness of alternator stators occurring in high and low temperature storage tests. This kind of failure can affect the adequate operation of alternators since vibrations can occur during rotation of the other part of the alternator, the rotor. This error can reduce the efficiency of the alternator. The aim of this study is to examine the influence of different testing parameters, such as the temperature and the running time of the test, and whether or not the stator is equipped with a damping element. For the experiments we used the full factorial experimental design method. The measurement of the cylindricity of the specimens was done with a circular and position error measuring machine. From the measured data, special improvement ratios can be calculated in order to define the appropriate range of testing parameters that resulting greater deformity. A further aim is to compare the different cylindricity parameters and the features of theirs measured values.

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        CAD and FEM Modelling of Theoretical Roughness in Diamond Burnishing

        Csaba Felhö,Gyula Varga 한국정밀공학회 2022 International Journal of Precision Engineering and Vol.23 No.4

        Diamond burnishing is a widely used finishing machining that can have a positive effect on both the roughness of cut surfaces and its stress state. This paper is focused on the examination of the theoretical and real roughness of surfaces machined by sliding burnishing. In determining the theoretical roughness, the surface structure created by the pre-burnishing cutting (turning) was also considered. Two different modelling methods were used to obtain theoretical surface roughness data: CAD-modelling and finite element simulation. A method using CAD-based modelling of the machined surface was used to determine the theoretical roughness for both the turning and burnishing processes. However, this previously developed model is not directly applicable to plastic deformation processes such as diamond burnishing, so the principle of the Hertz theory for normal contact of elastic solids was used to calculate the penetration depth of the tool into the workpiece. The 2D FEM simulations were performed in the DEFORM software. To validate the applied modelling methods, real cutting experiments were performed, where the surface roughness values were measured during diamond burnishing experiments with different feed per revolution values. Based on the comparison of both applied modelling methods with real roughness data it can be stated that the theoretical roughness values are well approximated the real data.

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