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      • Stellite bearings for liquid Zn-/Al-Systems with advanced chemical and physical properties by Mechanical Alloying and Standard-PM-Route

        Zoz H.,Benz H.U.,Huettebraeucker K.,Furken L.,Ren H.,Reichardt R. 한국분말야금학회 2000 한국분말야금학회 학술대회논문집 Vol.2000 No.1

        An important business-field of world-wide steel-industry is the coating of thin metal-sheets with zinc, zinc-aluminum and aluminum based materials. These products mostly go into automotive industry. in particular for the car-body. into building and construction industry as well as household appliances. Due to mass-production, the processing is done in large continuously operating plants where the mostly cold-rolled metal-strip as the substrate is handled in coils up to 40 tons unwind before and rolled up again after passing the processing plant which includes cleaning, annealing, hot-dip galvanizing / aluminizing and chemical treatment. In the liquid Zn, Zn-AI, AI-Zn and AI-Si bathes a combined action of corrosion and wear under high temperature and high stress onto the transfer components (rolls) accounts for major economic losses. Most critical here are the bearing systems of these rolls operating in the liquid system. Rolls in liquid system can not be avoided as they are needed to transfer the steel-strip into and out of the crucible. Since several years, ceramic roller bearings are tested here [1.2], however, in particular due to uncontrollable Slag-impurities within the hot bath [3], slide bearings are still expected to be of a higher potential [4]. The today's state of the art is the application of slide bearings based on Stellite\ulcorneragainst Stellite which is in general a 50-60 wt% Co-matrix with incorporated Cr- and W-carbides and other composites. Indeed Stellite is used as the bearing-material as of it's chemical properties (does not go into solution), the physical properties in particular with poor lubricating properties are not satisfying at all. To increase the Sliding behavior in the bearing system, about 0.15-0.2 wt% of lead has been added into the hot-bath in the past. Due to environmental regulations. this had to be reduced dramatically_ This together with the heavily increasing production rates expressed by increased velocity of the substrate-steel-band up to 200 m/min and increased tractate power up to 10 tons in modern plants. leads to life times of the bearings of a few up to several days only. To improve this situation. the Mechanical Alloying (MA) TeChnique [5.6.7.8] is used to prOduce advanced Stellite-based bearing materials. A lubricating phase is introduced into Stellite-powder-material by MA, the composite-powder-particles are coated by High Energy Milling (HEM) in order to produce bearing-bushes of approximately 12 kg by Sintering, Liquid Phase Sintering (LPS) and Hot Isostatic Pressing (HIP). The chemical and physical behavior of samples as well as the bearing systems in the hot galvanizing / aluminizing plant are discussed. DependenCies like lubricant material and composite, LPS-binder and composite, particle shape and PM-route with respect to achievable density. (temperature--) shock-reSistibility and corrosive-wear behavior will be described. The materials are characterized by particle size analysis (laser diffraction), scanning electron microscopy and X-ray diffraction. corrosive-wear behavior is determined using a special cylinder-in-bush apparatus (CIBA) as well as field-test in real production condition. Part I of this work describes the initial testing phase where different sample materials are produced, characterized, consolidated and tested in the CIBA under a common AI-Zn-system. The results are discussed and the material-system for the large components to be produced for the field test in real production condition is decided. Outlook: Part II of this work will describe the field test in a hot-dip-galvanizing/aluminizing plant of the mechanically alloyed bearing bushes under aluminum-rich liquid metal. Alter testing, the bushes will be characterized and obtained results with respect to wear. expected lifetime, surface roughness and infiltration will be discussed. Part III of this project will describe a second initial testing phase where the won results of part 1+11 will be transferred to the AI-Si system. Part IV of this project will describe the field test in a hot-dip-aluminizing plant of the mechanically alloyed bearing bushes under aluminum liquid metal. After testing. the bushes will be characterized and obtained results with respect to wear. expected lifetime, surface roughness and infiltration will be discussed.

      • SCISCIESCOPUS

        X-RAY CAVITIES IN A SAMPLE OF 83 SPT-SELECTED CLUSTERS OF GALAXIES: TRACING THE EVOLUTION OF AGN FEEDBACK IN CLUSTERS OF GALAXIES OUT TO<i>z</i>= 1.2

        Hlavacek-Larrondo, J.,McDonald, M.,Benson, B. A.,Forman, W. R.,Allen, S. W.,Bleem, L. E.,Ashby, M. L. N.,Bocquet, S.,Brodwin, M.,Dietrich, J. P.,Jones, C.,Liu, J.,Reichardt, C. L.,Saliwanchik, B. R.,S IOP Publishing 2015 The Astrophysical journal Vol.805 No.1

        <P>X-ray cavities are key tracers of mechanical (or radio mode) heating arising from the active galactic nuclei (AGNs) in brightest cluster galaxies (BCGs). We report on a survey for X-ray cavities in 83 massive, high-redshift (0.4 < z < 1.2) clusters of galaxies selected by their Sunyaev-Zel'dovich signature in the South Pole Telescope data. Based on Chandra X-ray images, we find a total of six clusters having symmetric pairs of surface brightness depressions consistent with the picture of radio jets inflating X-ray cavities in the intracluster medium (ICM). The majority of these detections are of relatively low significance and require deeper follow-up data in order to be confirmed. Further, this search will miss small (<10 kpc) X-ray cavities that are unresolved by Chandra at high (z greater than or similar to 5) redshift. Despite these limitations, our results suggest that the power generated by AGN feedback in BCGs has remained unchanged for over half of the age of the universe (>7 Gyr at z similar to 0.8). On average, the detected X-ray cavities have powers of (0.8-5) x 10(45) erg s(-1), enthalpies of (3-6) x 10(59) erg, and radii of similar to 17 kpc. Integrating over 7 Gyr, we find that the supermassive black holes in BCGs may have accreted 10(8) to several 10(9) M-circle dot of material to power these outflows. This level of accretion indicates that significant supermassive black hole growth may occur not only at early times, in the quasar era, but at late times as well. We also find that X-ray cavities at high redshift may inject an excess heat of 0.1-1.0 keV per particle into the hot ICM above and beyond the energy needed to offset cooling. Although this result needs to be confirmed, we note that the magnitude of excess heating is similar to the energy needed to preheat clusters, break self-similarity, and explain the excess entropy in hot atmospheres.</P>

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