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        Microstructural Evolutions, Hot Deformation and Work Hardening Behaviour of Novel Al–Zn Binary Alloys Processed by Squeezing and Hot Extrusion

        S. Sivasankaran,K. R. Ramkumar,Hany R. Ammar,Fahad A. Al‑Mufadi,Abdulaziz S. Alaboodi,Osama Mohamed Irfan 대한금속·재료학회 2022 METALS AND MATERIALS International Vol.28 No.4

        The main goals of this work were to manufacture novel Al–Zn extruded alloys by varying the Zn content (0, 10, 20, 30 wt%),investigate the microstructural evolutions, hot deformation, and work hardening behaviour by hot compression test at differenttemperatures (25 °C, 75 °C, 150 °C, 225 °C, 300 °C). Al–20Zn alloy microstructure revealed α-Al and uniform distributionof (α + η) phases, coherent (α + η) crystals in GBs with casting defect-free surfaces, and effective interactions of pinningdislocations which led to improve mechanical performance of Al–20Zn alloy, as compared to the other alloys. The observedengineering stress–strain curve results revealed the decrease of stress with increasing of temperature due to flow softening,dynamic recovery and dynamic recrystallization. These results displayed also an increase of stress value with increasingof Zn content due to the precipitation of high density (α + η) phase in the matrix and GBs, increasing of forest and mobiledislocations density with strain fields, and the formation of fine dendrites. Work hardening rate (WHR) of extruded samplesdisplayed three stages: stage I, WHR decreased slightly with increasing of temperature up to 75 °C and decreased drasticallyfrom 75 °C to 300 °C due to softening; stage II, WHR maintained constant due to balance between dislocation generationsand dislocation annihilation; stage III, WHR slightly increased due to strain hardening of (α + η) phase. WHR was observedto increase considerably with increasing of Zn content due to the formation and dispersion of high density of (α + η) phasein the Al matrix and GBs. Deformation micro-localization in terms of different characteristics was examined and reportedon the deformed samples after hot-compression test through SEM micrographs.

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