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      • Mechanical behavior of coiled tubing over wellhead and analysis of its effect on downhole buckling

        Le Zhao,Mingzhong Gao,Cunbao Li,Linyun Xian 국제구조공학회 2022 Steel and Composite Structures, An International J Vol.44 No.2

        This study build finite element analysis (FEA) models describing the bending events of coiled tubing (CT) at the wellhead and trips into the hole, accurately provide the state of stress and strain while the CT is in service. The bending moment and axial force history curves are used as loads and boundary conditions in the diametrical growth models to ensure consistency with the actual working conditions in field operations. The simulation diametrical growth results in this study are more accurate and reasonable. Analysis the factors influencing fatigue and diametrical growth shows that the internal pressure has a first-order influence on fatigue, followed by the radius of the guide arch, reel and the CT diameter. As the number of trip cycles increase, fatigue damage, residual stress and strain cumulatively increase, until CT failure occurs. Significant residual stresses remain in the CT cross-section, and the CT exhibits a residual curvature, the initial residual bending configuration of CT under wellbore constraints, after running into the hole, is sinusoidal. The residual stresses and residual bending configuration significantly decrease the buckling load, making the buckling and buckling release of CT in the downhole an elastic-plastic process, exacerbating the helical lockup. The conclusions drawn in this study will improve CT models and contribute to the operational and economic success of CT services.

      • Study on the propagation mechanism of blast waves using the ultra-dynamic strain test system

        Fei Liu,Mingzhong Gao,Ziru Guo,Changtai Zhou,Jun Wang 국제구조공학회 2021 Smart Structures and Systems, An International Jou Vol.28 No.1

        The propagation mechanism of blast waves in rock materials is hard to test. This paper explores the propagation mechanism of blast-induced strain waves in coal and rock using physical modeling together with numerical modeling. The results show that the strain waves in coal blocks were weaker than that in mortar blocks under the same blast loading. With increasing distance, the strain waves induced by the shock wave show a slighter decrease in coal blocks in the radial direction, but show a stable tendency in coal blocks and a slight decrease in mortar blocks in the tangential direction. However, the strain waves induced by the explosion gas show a stable tendency in both coal and mortar blocks. The actuation duration of strain waves in coal blocks is longer than that in mortar blocks. The gap of the radial strain waves induced by shock waves is narrowed gradually and moved similarly equal to each other both in coal and mortar blocks with increasing distance. The simulated results show similar values in coal and mortar blocks as compared with the test results. The coal blocks have a better fracturing effect than that of the mortar blocks in the physical test.

      • Field trial of expandable profile liners in a deep sidetrack well section and optimizable schemes approach for future challenges

        Le Zhao,Yulin Tu,Heping Xie,Mingzhong Gao,Fei Liu 국제구조공학회 2022 Steel and Composite Structures, An International J Vol.44 No.2

        This study discusses challenges of running expandable profile liners (EPLs) to isolate trouble zones in directional section of a deep well, and summary the expandable profile liner technology (EPLT) field trial experience. Technically, the trial result reveals that it is feasible to apply the EPLT solving lost-circulation control problem and wellbore instability in the deep directional section. Propose schemes for optimizing the EPLT operation procedure to break through the existing bottleneck of EPLT in the deep directional section. Better-performing transition joints are developed to improve EPL string reliability in high borehole curvature section. High-performing and reliable expanders reduce the number of trips, offer excellent mechanical shaping efficiency, simplify the EPLT operation procedure. Application of the expansion and repair integrated tool could minimize the risk of insufficient expansion and increase the operational length of the EPL string. The new welding process and integrated automatic welding equipment improve the welding quality and EPL string structural integrity. These optimization schemes and recent new advancements in EPLT can bring significant economic benefits and promote the application of EPLT to meet future challenges.

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