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        Experimental Investigation on the Effect of Ag Addition on Ternary Lead Free Solder Alloy –Sn–0.5Cu–3Bi

        S. Jayesh,Jacob Elias 대한금속·재료학회 2020 METALS AND MATERIALS International Vol.26 No.1

        Lead cannot be used in the solder material anymore due to environmental legislations which is related to the inherent toxicityof lead. This paper investigates the effect of silver (Ag) addition on the melting behavior, microstructure, and microhardnessof Ternary lead free solder alloy Sn–0.5Cu–3Bi. The contact angle between Sn–0.5Cu–3Bi and Cu-substrate were alsoanalyzed. Samples with different Ag percentages (0, 0.25, 0.5, 0.75 and 1.0 wt%) in Sn–0.5Cu–3Bi were prepared using aninduction furnace, annealing furnace with argon gas. Tests were conducted for melting temperature using TG–DTA analysis,chemical composition using ICP–OES, Hardness using Vickers’s hardness tester and the microstructure using Field emissionscanning electron microscopy. The obtained results were thoroughly analyzed. The results show that the Ag addition hasstriking positive effects on enhancing the properties of the base solder alloy. Melting point is found to be decreasing withthe increase in Ag content. Hardness and contact angle were improved with the addition of Ag. The microstructure observationsrevealed that the Ag was uniformly distributed on the surface of the solder matrix. The recommended content of theAg to be added into the Sn–0.5Cu–3Bi solder alloy is 1.0 wt%. With the observed better properties it can be considered asthe potential alternative to lead–tin alloy.

      • KCI등재

        Experimental Investigations on Impact Toughness and Shear Strength of Lead Free Solder Alloy Sn–0.5Cu–3Bi–xAg

        S. Jayesh,Jacob Elias 한국전기전자재료학회 2020 Transactions on Electrical and Electronic Material Vol.21 No.2

        Lead is banned in alloy making citing toxicity concerns and environmental legislations. Researchers around the world were in search of new lead free solder alloys which could replace the old Sn–Pb alloy. Solder alloys are important electronic material used in electronics package industries. In this study, shear strength and impact toughness tests were conducted on Sn–0.5Cu–3Bi when different amounts of Ag (0.25, 0.5, 0.75, 1 wt%) is added. Shear strength test is done using micro force test system. Impact toughness test is done using Charpy impact test set up by fi nding the energy diff erence before and after impact. Ultimate shear stress is found to be increased from 17.3 to 23 MPa. Yield strength is found to be increased from 23.4 to 28 MPa. Impact toughness of the alloys increased from 10.4 to 11.3 J. EDAX analysis and mapping of the Sn–0.5Cu–3Bi–1Ag is also obtained Sn–0.5Cu–3Bi–1Ag is found to be having good improved shear strength and impact toughness than Sn–0.5Cu–3Bi.

      • KCI등재

        Investigations on the Corrosion Properties of Sn–0.5Cu–Bi–xAg Lead Free Solder Alloys in 3.5% NaCl Solution

        S. Jayesh,Jacob Elias 한국전기전자재료학회 2021 Transactions on Electrical and Electronic Material Vol.22 No.2

        Various environment legislations lead to the ban of Pb in solder alloy making. Solder alloy is an integral part of electronic packaging industry. As a result of this researchers were searching for new combinations without lead which can replace Sn–Pb solder alloy. The new lead free solder joint should possess good mechanical properties, good wetting properties and good corrosion resistance properties. Many lead free solder alloys were discovered. Sn–0.5Cu–3Bi is a good candidate for replacing the Sn–Pb alloy with good properties. The addition of Ag into the alloy enhanced the properties, especially 1% by wt. Ag. In this paper, investigations on the corrosion behavior of Sn–0.5Cu–3Bi–xAg (x = 0, 0.5, 1% by wt.) in 3.5% NaCl is carried out using weight loss method. Microstructure and EDAX analysis were also conducted in the analysis. It is found that the corrosion rate is minimum with 1% by wt. addition of Ag. Corrosion rate is less when compared with the SAC (Sn–Ag–Cu). Sn–0.5Cu–3Bi–1Ag can be considered as a potential lead free solder joint with good corrosion resistance.

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