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다수 캐비티를 갖는 3매 구성 사출금형에서의 충전 불균형
제덕근(Deok Keun Je),정영득(Yeong Deug Jeong) Korean Society for Precision Engineering 2004 한국정밀공학회지 Vol.21 No.6
Injection molding is the one of the most important processes for mass production of plastic parts. Usually injection molds for mass production are constituted to multi-cavity runner system to manufacture the more parts at a time. Multi-cavity molds are designed to geometrically balanced runner system to uniformly fill to each cavity.But,when injection molding is performed using a mold with balanced runner system filling imbalances are occurred between the cavity to cavity. The previous studies by Beaumount at.al reported that filling imbalance occurred by thermal unbalance on the mold and viscosity variation of resins and so on. In this study, we conducted experiments in order to know the causes of filling imbalance for 3 plate type mold with 8 cavities. And we exhibited a new so called 4BF mold (4 plate type Balanced Filling Mold) to be possible filling balance. We conducted a experimental injection molding to verify the efficiency of the 4BF mold. In the results of the experiment, we could confirmed the balanced filling possibility of the 4BF mold.
권윤숙,제덕근,정영득,Kwon, Youn Suk,Je, Deok Keun,Jeong, Yeong Deug 한국금형공학회 2014 한국금형공학회지 Vol.8 No.1
As a rotating machine element, plastic gears are more and more widely used in such as industrial machine element, since plastic gear is lighter, higher wear-resistance, and higher vibration absorbing ability than metal gears. When operating plastic parts, tooth breakage and fatigue life shortened due to increasing number of applying load and tooth flank temperature rising, such that accuracy of plastic gears is divided from allowable range to cause vibration and noise. On this study, a internal plastic gears are developed which improved the filling balance molding process by a new injection mold structure. The new mold structure called HR3P(hot runner type 3plate mold). As the result from this studies, we obtained a very accurate roundness internal gears by using design of experiment.
노건철,장민규,제덕근,최윤식,정영득,Noh, Keon-Cheol,Jang, Min-Kyu,Je, Deok-Keun,Choi, Yoon-Sik,Jeong, Yeong-Deuk 한국금형공학회 2014 한국금형공학회지 Vol.8 No.1
Plastic products are producted more than 70% of total processes by the injection molding. The injection molding process has 4 processes such as filling, packing, cooling and ejecting. It spends most of times in the cooling process. Therefore, it is important to control the mold temperature in producing plastic products. The time and system of cooling affect the product's quality and productivity. Especially, cooling time has about 60% of total injection cycle time. Therefore, we can improve a productivity by shortening cooling time. This study shows comparative study about cooling efficiency of spiral channel and baffle and observed the variation of time to freeze of molding As the result of CAE experiments, cooling rate by spiral channel had faster than baffle and as freeze time was decreased. Results of this study will be used widely to design for cooling system of injection mold.