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        Drilling Machinability Evaluation on New Developed High-strength T800S/250F CFRP Laminates

        Jinyang Xu,Ming Chen,Qinglong An,Xiaojiang Cai 한국정밀공학회 2013 International Journal of Precision Engineering and Vol. No.

        The new developed high-strength CFRP laminates are widely employed in varieties of applications and are mainly used in main loadbearing structural components of large commercial aircrafts. Drilling is one of the important operations in manufacturing composite structure, often a final operation during assembly. Defects such as burrs and delamination in drilling of CFRP are always serious problems and lead to rejection and impose heavy loss. In the present research, the machinability of a new developed high-strength T800S/250F CFRP laminate is evaluated by using CVD coated twist drill and CVD coated dagger drill. The machinability was investigated in terms of drilling forces, burr defect, hole wall surface morphology and delamination damage. The results indicate that feed rate is the most significant factor affecting the machined surface finish followed by the spindle speed. The dagger drill showed excellent drilling performance than the twist drill and was more suitable for drilling of T800S/250F CFRP laminate. The results also highlight the importance of employing the high speed drilling to minimize the drilling-induced defects.

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        Drilling Temperature and Hole Quality in Drilling of CFRP/Aluminum Stacks Using Diamond Coated Drill

        Chang-Ying Wang,Yu-Han Chen,Qinglong An,Xiaojiang Cai,Wei-Wei Ming,Ming Chen 한국정밀공학회 2015 International Journal of Precision Engineering and Vol. No.

        Composite/metal stack materials, most often consisting of carbon fiber reinforced polymer (CFRP) composites and aluminum or titanium alloy (Al or Ti), have been widely used in the aviation industry. It is still a challenge to make holes on the composite/metal stack materials with high quality. This paper aims to investigate the influence of drilling parameters on the drilling of stack materials consisting of T800/X850 CFRP and 7075-T651 Al with regard to drilling force, drilling temperature, hole diameter and hole surface quality. Diamond coated drill bits with double point angles were employed in the drilling tests. The drilling temperature was measured utilizing a rotational motion temperature measuring system. It is indicated that maximum drilling temperature increases with the increase of spindle speed, while, it decreases with increasing feed rate. The thrust force and drilling temperature increase abnormally during drilling of the Al layer, which can be attributed to the evacuation difficulty of the long and flexible Al chips. It is found that sudden drops in the surface profile of CFRP are caused by the cavities owning to the resin degradation effects. The influences of different stack sequences on the drilling temperature and hole surface quality have also been discussed.

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