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Investigation of Ti6Al4V Orthogonal Cutting Numerical Simulations using Different Material Models
Roberto Alvarez,Rosario Domingo,Miguel Angel Sebastian 한국소성가공학회 2010 기타자료 Vol.2010 No.6
Titanium alloys are materials considered as extremely difficult to cut and titanium alloy Ti6Al4V is a reference in machining of titanium. The segmented (saw toothed) chip morphology has attracted great interest in researchers because the understanding of the saw-toothed chip morphology helps to understand the chip formation mechanisms. In this study, the effect of different constitutive models on the saw-toothed chip morphology is examined in machining Ti6Al4V. The paper presents the influence of eight material constitutive modelling in the simulation of segmented chip formation. A critical comparison of outstanding process outputs as cutting force, temperature and measurable parameters for segmented chips is carried out to compare and discuss the performance of the eight different material models to each other and with experimental data.
Roque Calvo,Emilio Gómez,Rosario Domingo 한국정밀공학회 2014 International Journal of Precision Engineering and Vol. No.
Flatness and planar straightness are fundamental form tolerances in engineering design and its materialization through manufacturing processes. Minimum zone tolerance is a preferred approach of flatness and straightness for widely accepted ISO and ANSI standards. In this paper, we propose a novel accurate method of minimum zone tolerance based on vectorial calculus of point coordinates. The non-linear minimax formulation of the original flatness or straightness problem is transformed into a set of linear problems. Next, the optimal solution of the envelop planes or lines is reached through vectorial calculus for both flatness and planar straightness. Then, the developed algorithms are compared to a selection of methods with published tests in recent and classic literature on the topic, reaching the best attained accuracies or outperforming them in the trials. Finally, we propose a new decomposition of the uncertainty contributions for analysis and the improvement of sampling strategy. We conclude remarking the practical contributions of the proposals.