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Waluyo, Nurhadi S.,Park, Seong-Sik,Song, Rak-Hyun,Lee, Seung-Bok,Lim, Tak-Hyoung,Hong, Jong-Eun,Ryu, Kwang Hyun,Bin Im, Won,Lee, Jong-Won Elsevier 2018 Ceramics international Vol.44 No.10
<P><B>Abstract</B></P> <P>A solid oxide fuel cell (SOFC) stack requires metallic interconnects to electrically connect unit cells, while preventing fuel from mixing with oxidant. During SOFC operations, chromia scales continue to grow on the interconnect surfaces, resulting in a considerable increase of interfacial resistance, and at the same time, gaseous Cr species released from the chromia scales degrades the cathode performance. To address these problems, in this study, protective Mn<SUB>2</SUB>CuO<SUB>4</SUB> coatings are fabricated on metallic interconnects (Crofer 22 APU) <I>via</I> a plasma spray (PS) process. The PS technique involves direct spray deposition of molten Mn<SUB>2</SUB>CuO<SUB>4</SUB> onto the interconnect substrate and leads to the formation of high-density Mn<SUB>2</SUB>CuO<SUB>4</SUB> coatings without the need for post-heat-treatment. The thickness, morphology, and porosity of the PS-Mn<SUB>2</SUB>CuO<SUB>4</SUB> coating are found to depend on the processing parameters, including plasma arc power, gas flow rate, and substrate temperature. The PS-Mn<SUB>2</SUB>CuO<SUB>4</SUB> coating fabricated with optimized parameters is completely impermeable to gases and has high adhesion strength on the interconnect substrate. Furthermore, no resistive chromia scales are formed at the coating/substrate interface during the PS process. As a result, the PS-Mn<SUB>2</SUB>CuO<SUB>4</SUB>-coated interconnects show a very low area-specific resistance below 10 mΩ cm<SUP>2</SUP> at 800 °C in air and excellent stability during both continuous operation and repeated thermal cycling. This work suggests that an appropriate combination of the material and coating process provides a highly effective protective layer for SOFC interconnects.</P>
Waluyo, Nurhadi S.,Park, Beom-Kyeong,Song, Rak-Hyun,Lee, Seung-Bok,Lim, Tak-Hyoung,Park, Seok-Joo,Lee, Jong-Won The Korean Ceramic Society 2015 한국세라믹학회지 Vol.52 No.5
An interconnect is the key component of solid oxide fuel cells that electrically connects unit cells and separates fuel from oxidant in the adjoining cells. To improve their surface stability in high-temperature oxidizing environments, metallic interconnects are usually coated with conductive oxides. In this study, lanthanum nickelates ($LaNiO_3$) with a perovskite structure are synthesized and applied as protective coatings on a metallic interconnect (Crofer 22 APU). The partial substitution of Co, Cu, and Fe for Ni improves electrical conductivity as well as thermal expansion match with the Crofer interconnect. The protective perovskite layers are fabricated on the interconnects by a slurry coating process combined with optimized heat-treatment. The perovskite-coated interconnects show area-specific resistances as low as $16.5-37.5m{\Omega}{\cdot}cm^2$ at $800^{\circ}C$.
Nurhadi S. Waluyo,박범경,송락현,이승복,임탁형,박석주,이종원 한국세라믹학회 2015 한국세라믹학회지 Vol.52 No.5
An interconnect is the key component of solid oxide fuel cells that electrically connects unit cells and separates fuel from oxidant in the adjoining cells. To improve their surface stability in high-temperature oxidizing environments, metallic interconnects are usually coated with conductive oxides. In this study, lanthanum nickelates (LaNiO3) with a perovskite structure are synthesized and applied as protective coatings on a metallic interconnect (Crofer 22 APU). The partial substitution of Co, Cu, and Fe for Ni improves electrical conductivity as well as thermal expansion match with the Crofer interconnect. The protective perovskite layers are fabricated on the interconnects by a slurry coating process combined with optimized heat-treatment. The perovskite-coated interconnects show area-specific resistances as low as 16.5 - 37.5 m Ω·cm2 at 800oC.