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      • KCI등재

        LIMIT OF FUEL INJECTION RATE IN THE COMMON RAIL SYSTEM UNDER ULTRA-HIGH PRESSURES

        Jianhui Zhao,Leonid Grekhov,Pengfei Yue 한국자동차공학회 2020 International journal of automotive technology Vol.21 No.3

        The common rail injection system with higher injection pressure can improve injection characteristics. However, relevant researches for injection characteristics under ultra-high pressures are insufficient. In this article, the results of experiments with a maximum injection pressure of 390 MPa for nine different injectors of four types are presented. The experiment showed the existence of supercritical pressure during injection. At pressures below the supercritical pressure, the injection quantity increases with increasing injection pressure, however, when the injection pressure is over supercritical pressure, the injection quantity does not increase. According to the experiment results, the supercritical injection pressure is about 300 ~ 350 MPa. Under ultra-high pressures, fuel is strongly heated and the local sound velocity decreases, and the adiabatic flow velocity reaches the sound velocity. Under supercritical pressure, the injection rate ceases to increase and even begins to fall. The traditional equations for calculating the injection rate cannot correctly describe the injection under ultrahigh pressures. A new mathematic model with considering the fuel heating for describing the injection quantity of compressible fluid was developed, this model is not only suitable for calculating the injection quantity under ultra-high pressures, but under traditional injection pressures.

      • KCI등재

        STUDY ON TRANSIENT FUEL HYDRODYNAMIC FORCE CHARACTERISTICS OF HIGH-SPEED SOLENOID VALVE FOR COMMON RAIL INJECTOR

        Jianhui Zhao,Shunan Zhao,Leonid Grekhov 한국자동차공학회 2020 International journal of automotive technology Vol.21 No.5

        The working process of the high-speed solenoid valve (HSV) of high-pressure common rail (CR) injector has the characteristics of electro-magnetic-mechanical-hydrodynamic multi-physical field coupling. However, most of the research work in this field is carried out without considering hydrodynamic environment of the HSV. Furthermore, the dynamic response characteristics of the transient fuel hydrodynamic force (TFHF) of the HSV should not be neglected. In this study, a three-dimensional finite element method is used to simulate the TFHF between the injector electromagnet and the armature. The results show that cavitation phenomena appears on the lower surface of the armature during the HSV opening process. The faster the armature moves up, the greater the cavitation intensity. Damping holes on the armature can reduce the TFHF acting on the upper surface of the armature; however, the armature structure with straight grooves and damping holes reduces the TFHF more evidently during the HSV opening and the inhibition effect of this structure on cavitation is more evident. The TFHF on the armature decreases with an increase in the depth of the coil groove. However, the selection of the groove depth should be considered together with the optimization of the electromagnetic force characteristics of the HSV.

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