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Fan, Minyu,Domblesky, Joseph,Jin, Kai,Qin, Liang,Cui, Shengqiang,Guo, Xunzhong,Kim, Naksoo,Tao, Jie Elsevier 2016 Materials & Design Vol.99 No.-
<P><B>Abstract</B></P> <P>It is of great significance in high-temperature aeroengine applications for large-surface-area TiAl laminate composites to be fabricated into Ti-Al<SUB>3</SUB>Ti parts by plastic forming and subsequent vacuum hot pressing. Then the original layer thicknesses have an important influence on the interface bonding and mechanical properties of TiAl laminate composites, but only few reports about it have been published so far. In the present study, vacuum hot pressing was employed to fabricate TiAl laminate composites using Ti and Al foils of different thickness. The resulting interface bond and mechanical properties of TiAl laminate composites were then studied to determine the optimum sheet configuration and thickness. To further assess their formability and develop a forming limit diagram (FLD), 0.1/0.15 TiAl laminate composites were operated on bending and forming tests to provide guidance for subsequent plastic forming of complex geometries. The results indicated that hot pressed laminates composed of alternating 0.1 (Al) and 0.15 (Ti) mm thick sheets exhibited enhanced superior interface bonding and mechanical properties compared with 0.2/0.25 and 0.4/0.4 sheets. The 0.1/0.15 TiAl laminate composites had excellent bending characteristics and reasonable formability. Fabrication of a drawn cup further confirms the potential for hot pressed TiAl laminate composites to be fabricated into complex shapes.</P> <P><B>Highlights</B></P> <P> <UL> <LI> The large-surface-area TiAl laminate composites were prepared by vacuum hot pressing. </LI> <LI> The effect of original layer thicknesses on the interface bonding and mechanical properties was investigated. </LI> <LI> Bending and forming tests proved the excellent bending characteristics and reasonable formability </LI> <LI> Fabrication of a drawn cup further confirmed the potential for complex shapes. </LI> </UL> </P> <P><B>Graphical abstract</B></P> <P>[DISPLAY OMISSION]</P>
S. Y. HWANG,H. S. JEONG,김낙수,J. DOMBLESKY 한국자동차공학회 2016 International journal of automotive technology Vol.17 No.1
The appearance and exterior precision of passenger cars aesthetics has become an important factor in the automotive industry. During vehicle assembly, the curvature of the roof can change slightly and create cosmetic defects that affect the exterior appearance. The critical factor causing curvature change on the roof is the thermally driven expansion of an elastomer-based mastic sealer which is applied between the exterior roof panel and support rail during the frame assembly process. Therefore the expansion of the mastic sealer was modeled to predict the curvature change in the roof panel. In order to evaluate the causes and predict the curvature change quantitatively, a Finite Element (FE) simulation of the oven heating and mastic curing was performed. Validation of the simulation model was performed by comparing the local deformation and amount of the curvature change on the roof obtained from the actual process. In order to minimize the curvature change, the Taguchi method was used in conjunction with the FE model where a total of eight factors were chosen to perform a sensitivity analysis. In order to exclude the deformation due to residual stress resulting from the oven process, it was selected as a noise factor. Response was taken as the maximum curvature change calculated by a flexural function which was used to distinguish absolute curvature that is not affected by the horizontal or vertical movement of roof panel. A total of 18 cases were analyzed with length of each sealer, pitch of sealer, and rail location being identified as the most influential factors affecting the curvature change. Using the optimum values, the amount of curvature change in the roof panel was reduced by 12 percent.
Quagliato, L.,Kim, D.,Lee, N.,Hwang, S.,Domblesky, J.,Kim, N. Pergamon Press 2017 International journal of mechanical sciences Vol.130 No.-
Surface wear and spalling phenomena are the most important factors affecting roller bearing performance and operational lifetime, in terms of number of cycles the bearing can operate. Although bearing life has been traditionally defined by the onset of spalling, as specified by international standard ISO 281, this definition does not always reflect the real operational conditions, since bearing wear can also represent a failure criterion when excessive run-out occurs. In such cases, bearing life needs to be predicted according to the amount of bearing run-out resulting from wear due to load and number of cycles. In the current study, the wear phenomenon has been modeled using the Archard wear and Lemaitre damage models, both included in a numerical simulation of a roller bearing assembly. Wear and damage models, along with the results of accelerated life experiments, have been used to develop a reliable method enabling bearing life prediction with a minimal number of material characterization tests. Accelerated life testing experiments on real bearings have been performed to confirm the reliability of the methodology, showing good correlation with numerical simulation results and proving that the developed model can be utilized for prediction of the lifetime of bearings.