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        Effect of the Vacuum Heat Treatment on the Microstructure and Mechanical Properties of the Galvanized-Q235/AZ91D Bimetal Material Produced by Solid–Liquid Compound Casting

        Jun Cheng,Jian‑hua Zhao,Dengzhi Zheng,Ke He,Yu Guo 대한금속·재료학회 2021 METALS AND MATERIALS International Vol.27 No.3

        The galvanized-Q235/AZ91D bimetallic material was achieved via solid–liquid compound casting, and the effect of theheat treatment at 250 °C for 3 h on the microstructure and mechanical properties of the galvanized-Q235/AZ91D bimetallicmaterial were investigated. The interface zone in the galvanized-Q235/AZ91D was composed of three different layers whichwere the FeAl3+ α-Mg, (α-Mg + MgZn), and α-Mg + (α-Mg + MgZn) from the galvanized-Q235 to AZ91D, successively. After the heat treatment, the (α-Mg + MgZn) eutectic structure was transformed into Al5Mg11Zn4to promote the microhardnessfrom 139.2 HV to reach 298.8 HV. In addition, the α-Mg and (α-Mg + Mg12Al17) eutectic structure in AZ91D wereseparately transformed into (α-Mg + Al5Mg11Zn4) and Al5Mg11Zn4resulting in the increasement of microhardness, from59.5 to 173.4 HV and 294.2 HV, respectively. Moreover, the interfacial shear strength was changed from 11.23 to 24.63 MPadue to the formation of Al5Mg11Zn4and the vanishment of MgZn.

      • KCI등재

        Investigation of Cu Interlayer on Joint Formation of Ti/Mg Bimetal Fabricated by Liquid–Solid Compound Casting Process

        Fulin Wen,Jianhua Zhao,Kaiqing Feng,Miaowang Yuan,Dengzhi Zheng,Cheng Gu,Bei Xu 대한금속·재료학회 2022 METALS AND MATERIALS International Vol.28 No.7

        In this paper, TC4/AZ91D bimetallic composites has been prepared by liquid–solid compound casting process adaptingvarious thickness of Cu coating. The effects of Cu coating thickness on the evolution of interface microstructures and jointmechanical properties are investigated. The results indicate that metallurgical bonded joints are obtained with Cu coatingthickness ranging from 36.7 to 51.4 μm. With the increase of Cu coating thickness, the interface microstructure evolvesfrom δ-Mg + Mg2Cueutectic structure to Mg–Cu intermetallic compound (IMC) Cu2Mg+ Mg2Cuand Mg–Al–Cu ternaryintermetallic compound. The calculation results of formation enthalpy and chemical potential of Mg–Al–Cu system suggestthat Cu element prefers to react with Mg element and formed Mg–Cu IMC. In particular, when Cu coating thickness reaches36.7 μm, the average shear strength of the bimetal reaches a maximum of 65.3 MPa. Further increasing Cu coating thicknessleads to the generation of thick Mg2CuIMC layer and Mg2Cu+ Cu2Mgmixed IMC layer which are proved to be harmful tothe shear strength of TC4/AZ91D bimetals. All the fracture surfaces of the bimetallic composites exhibite to have a brittlefracture morphology. However, the fracture location is different with each other. For Cu coating thickness of 36.7 μm, theinterface fractures at the δ-Mg + Mg2Cueutectic structure, while the interface fractures at the Cu2Mg+ Mg–Al–Cu ternaryintermetallic layers when Cu coating thickness is 44.2 μm and 51.4 μm.

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