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        Simulation of Cryo-cooling to Improve Super Alloys Cutting Tools

        Octavio Pereira,Adrián Rodríguez,Amaia Calleja-Ochoa,Ainhoa Celaya,Luis Norberto López de Lacalle,Asier Fernández-Valdivielso,Haizea González 한국정밀공학회 2022 International Journal of Precision Engineering and Vol.9 No.1

        Improve machining processes from an environmental point of view is a hot topic currently. In this line, cryogenics CO 2 is presented as a solution to substitute conventional oil emulsions. However, to be applied industrially, it is needed to control CO 2 flow rate with the aim of reducing CO 2 consumption to reach what it is known as ECO 2 -performance (economy + ecology). Then, despite currently CO 2 cooling technique is used as external coolant, it is needed to improve its use—especially in milling processes—for achieving this goal. In line with this, in this paper is presented the use of CO 2 as tool internal coolant as a solution to optimize its use. For checking its suitability, a study based on computer fluid dynamics with a new cryogenic tool channels design and experimental tests were carried out for analyzing the differences between using CO 2 as internal and external coolant with the aim of improving the use of cryogenic gases during Inconel 718 milling processes. The results show that the use of CO 2 as internal coolant improves the current milling process not only from environmental point of view but also economic and technical, bringing CO 2 cryogenic technology closer to industrial milling conditions.

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