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      • KCI등재

        Effect of Transition Metal and Different Rare-Earth Inhibitors-Based Sol–gel Coatings on Corrosion Protection of Mild Steel

        Aarti Gautam,K. R. C. Soma Raju,K. V. Gobi,R. Subasri 대한금속·재료학회 2023 METALS AND MATERIALS International Vol.29 No.10

        Autonomous healing coatings based on encapsulation of corrosion inhibitors into nanocontainers is gaining a lot of attention. In the present work, coating formulations based on hybrid organic–inorganic sol–gel coatings impregnated with chrome-free corrosion inhibitors such as Zr4+ (Z) and various rare-earth elements (RE: Ce3+, La3+, Gd3+, Er3+) were investigated on mild steel substrates. Effects for both the direct addition of corrosion inhibitor (Z/RE) into the matrix sol and the addition of halloysite nanoclay encapsulated corrosion inhibitor (Z/RE-H) were evaluated. To evaluate the coating performance and self-healing action of different corrosion inhibitors, various characterization techniques such as potentiodynamic polarization studies, electrochemical impedance spectroscopy, micro-Raman spectroscopy, salt spray test and scanning electron microscopy-elemental analysis were used. Electrochemical studies and salt spray tests clearly confirm that coatings derived from a direct addition of corrosion inhibitors to the matrix sol result in an excellent performance. The current densities of coatings based on direct addition of Zr4+ and Ce3+ were very low, in the order of 10–10 and 10–9 A/cm2, respectively, when compared to other RE and all Z/RE-H coatings, which exhibited a current density of 10–6 A/cm2. Micro-Raman analysis confirmed the self-healing action of zirconium and cerium-based coatings.

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