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- 저자 : 하중찬(Jung-Chan Ha) (검색결과 3 건)
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3점 굽힘 하중 해석을 통한 복합재 도어 임팩트 빔 단면형상 설계개선
하중찬(Jung-Chan Ha),오성하(Sung Ha Oh),백인석(In-Seok Baek),이석순(Seok-Soon Lee) 한국기계가공학회 2020 한국기계가공학회지 Vol.19 No.6
The currently observed trend in car manufacturing is to increase energy-efficiency by producing lighter cars. This study examines the replacement of particular parts, specifically around the impact beam, with material composites 30% lighter than conventional steel currently used. The shape of the impact beam was determined as the trapezoidal cross-sectional area with central reinforcement, using three-point bending analysis. A prototype was fabricated based on the findings of our study and its performance was evaluated by the three-point bending analysis; 2 ply of aramid applied for its displacement. The performance of the final prototype for the door assembly was evaluated using a side-door strength test, which resulted to measured initial strength of 10.5 KN and intermediate strength of 15.6 KN. This research provides a promising solution for better impact beam manufacturing.
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GFRP 도어 임팩트 빔과 Steel 브래킷의 기계적 결합에 관한 실험적 연구
하중찬(Jung-Chan Ha),신영철(Young-cheol Shin),백인석(In-Seok Baek),이석순(Seok-Soon Lee) 한국기계가공학회 2021 한국기계가공학회지 Vol.20 No.5
The mounting performance of the GFRP(Glass fiber Reinforced Plastic) beam and the mechanical mounting of the steel bracket was studied to be mounted as a GFRP impact beam on the side door of the passenger car. Moreover, an open-hole tensile test was performed to evaluate breakage tendency based on GFRP stacking conditions. Furthermore, the tightening strength of rivets and bolts was compared using the single lap-shear tension test for the GFRP stacking pattern. Additionally, the GFRP beam and bracket mounting features were designed; moreover, the prototype and bracket were assembled. Additionally, the bracket mounting bending test and the door assembly static bending test were performed to verify the stability of the bracket mounting. In the bracket fastening bending test, no breakage occurred in the connection part between the GFRP beam and the bracket, and it showed 67% (24.4 kN) improved performance compared to steel. In the static bending test of the door assembly, the initial average reaction force increased by 25% compared to the steel, and the performance of all FMVSS-214 regulations was satisfied. The replacement of GFRP impact beams resulted in a 30% weight reduction.
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MGF 표면처리에 따른 p-DCPD 복합재료의 계면 및 기계적 특성 연구
권동준 ( Dong-jun Kwon ),신평수 ( Pyeong-su Shin ),김종현 ( Jong-hyun Kim ),하중찬 ( Jung-chan Ha ),박종만 ( Joung-man Park ) 한국복합재료학회 2016 Composites research Vol.29 No.5
p-DCPD 수지는 내부 모노머와 촉매의 조절을 통해 다양한 기계적 특성 변화가 가능한 수지이다. 본 연구에서는 몰리브덴(Mo) 촉매를 사용한 p-DCPD 기지에 여러 가지로 표면처리된 MGF(milled glass fiber)를 강화제로 제조된 MGF/p-DCPD의 기계적 물성 변화를 조사하였다. 최적의 표면처리 농도를 확인하였으며, 표면처리 농도가 증가할수록 MGF의 응집은 커졌다. 0.2 wt% 사일렌 농도를 사용할 경우 MGF의 응집을 최소로 하고 최대의 MGF/p-DCPD 복합재료 강도를 나타내었다. 또한, MGF간 입체장애 효과로 응집을 최소화하는 최적 길이인 부틸알킬체인 사일렌을 사용했을 경우, 큰 인장 및 굽힘강도를 나타내었다. 4가지 화학적 작용기의 차이에 따른 MGF/p-DCPD의 기계적 물성 및 그 파단면을 비교하였다. 노보넨기의 경우, 기지인 DCPD 수지와 화학적 구조가 유사하여, DCPD 수지와 MGF 강화제 간의 계면 물성을 증대시켰다. p-DCPD (poly dicyclopentadiene) is the resin that the versatile mechanical properties can be changeable via the control of inner monomer and catalysts. In this work, to improve the strength of composites, surface treated MGF (milled glass fiber) was used as an reinforcement in p-DCPD by molybdenum (Mo) catalyst matrix. The optimum concentration of surface treatment was obtained and the cohesion of MGF themselves increased with concentration. In case of 0.2 wt% silane concentration, the maximized mechanical properties of MGF/p-DCPD composite exhibited because of minimized MGF cohesion. When butyl silane showing minimizing cohesion was used as the optimized alkyl length, high tensile and flexure strength exhibited due to the steric hindrance effect among MGFs. Mechanical and their fractured surfaces of MGF/p-DCPD composites was compared for 4 different chemical functional groups. Norbornene functional groups containing similar chemical structure to DCPD matrix exhibited higher interfacial adhesion between MGFs and DCPD matrix.
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