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하성찬(S. C. Heo),서영호(Y. H. Seo),박중원(J. W. Park),구태완(T. W. Ku),송우진(W. J. Song),김정(J. Kim),강범수(B. S. Kang) 한국소성가공학회 2009 한국소성가공학회 학술대회 논문집 Vol.2009 No.10
Flexible forming process for sheet metal using reconfigurable die is introduced based on numerical simulation. Numerical simulation of sheet metal forming process is carried out by using flexible dies model instead of conventional matched die set. Elastic cushion which has high resilience behavior from excessive deformation are inserted between forming punches and blank material for smoothing the forming surface which has discrete due to characteristics of the flexile die. As an elastic cushion, urethane pads are utilized using hyperelastic material model in the simulation. Formability in view of surface defect such as onset of dimple is compared with regard to various punch sizes. Consequently, it is confirmed that the flexible forming process for sheet material has appropriate capability and feasibility for manufacturing of smoothly curved surface instead of conventional die forming process.