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        Development of a Web-based RCM system for the driverless Rubber-Tired K-AGT system

        배철호,김현준,손영탁,이호영,한석연,서명원 대한기계학회 2009 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.23 No.4

        The Korean Railroad Research Institute (KRRI) developed the rubber-tired AGT system (Model: K-AGT) between 1999 and 2005. The K-AGT is a light rail transit system does not require a driver and generally operates on an elevated railroad for transporting passengers. Accidents caused by driverless vehicles can severely affect social confidence, safety and economy. Therefore, it is very important to minimize the occurrences of such faults, and to accurately perform detailed maintenance tasks and thoroughly investigate the cause of any repeated failures. This research develops the web-based reliability centered maintenance (RCM) system for the K-AGT train system. The framework of the RCM system is based on performing a failure mode and effects analyses (FMEA) procedure on all the sub-systems in the K-AGT system. Out of the devices that have a low reliability, the high failure ranked devices are included high on the list for performing the overall maintenance plans. Through registration of historical failure data and the reliability indexes, the results of the FMEA can be updated. Such a process is repeated continuously and can achieve very accurate predictions for device operational lifetimes and failure rates. Also, the RCM system is designed so that workers can refer to the expert system for the latest procedures to perform the required diagnosis and repair of any failure. The overall RCM system consists of a failure/task management system, a preventive maintenance system, an expert system, a material management system, and an approval system. This research describes the development of the preventive maintenance system and the expert system that have been produced because these are the main functions for the RCM system.

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        A study on reliability centered maintenance planning of a standard electric motor unit subsystem using computational techniques

        배철호,구태윤,손영탁,박기준,정종덕,한석연,서명원 대한기계학회 2009 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.23 No.4

        The design and manufacture of urban transportation applications has been necessarily complicated in order to improve its safety. Urban transportation systems have complex structures that consist of various electric, electronic, and mechanical components, and the maintenance costs generally take up approximately 60% of the total operational costs. Therefore, it is essential to establish a maintenance plan that takes into account both safety and cost. In considering safety and cost limitations, this research introduces an advanced reliability centered maintenance (RCM) planning method using computational techniques, and applies the method to a standard electric motor unit (EMU) subsystem. First, this research devises a maintenance cost function that can reflect the current operating conditions, and maintenance characteristics, of components by generating essential cost factors. Second, a reliability growth analysis (RGA) is performed, using the Army Material Systems Analysis Activity (AMSAA) model, to estimate reliability indexes such as failure rate, and mean time between failures (MTBF), of a standard EMU subsystem, and each individual component Third, two optimization processes are performed to ascertain the optimal maintenance reliability of each component in the standard EMU subsystem. Finally, this research presents the maintenance time of each component based on the optimal maintenance reliability provided by optimization processesand reliability indexes provided by the RGA method.

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