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      • KCI등재

        High-performance circular sawing of AISI 1045 steel with cermet and tungsten carbide inserts

        A. M. Abrão,M. C. Moreira,P. E. Faria,J. C. Campos Rubio 대한기계학회 2014 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.28 No.10

        This work investigated the influence of cutting speed and feed rate on cutting forces, surface roughness, and slot width circular sawingof AISI 1045 steel. The effects of tool material (cermet and tungsten carbide) and geometry (chip breaker flute and pre-cutting/postcuttingteeth) were also investigated. Thrust and radial forces generally tended to decrease as the cutting speed increased and tended toincrease with the feed rate. The lowest values of thrust and radial forces were obtained using a tungsten carbide saw ground with precuttingand post-cutting teeth. With regard to the quality of the machined wall, the lowest surface roughness was obtained by applying thehighest cutting speed and lowest feed rate and employing a cermet brazed saw. Under this condition, roughness values comparable toface turning and parting off operations were obtained. The cermet brazed saw was responsible for producing the narrowest slot widths.

      • KCI등재

        전산유체해석을 통한 회전톱기계의 비산 미세먼지 저감 설계 및 실험을 통한 검증

        이희남,전완호 한국기계기술학회 2019 한국기계기술학회지 Vol.21 No.3

        Conventional rotary sawing machine for cutting lumber generates severe amount of dust scattering to the environment. In this research, the design improvement of the rotary sawing machine is achieved to significantly reduce the dust scattering by the design process utilizing computational fluid dynamics (CFD) analysis. Several design candidates for the design improvement of the rotary saw system were proposed and modeled, and CFD analyses were performed to choose the best design in viewpoint of the least dust scattering. CFD analysis proved to be very useful to predict the characteristics of the air flow inside the saw system. The movement of dust particles with the air flow during the sawing process was analyzed for various design features of the saw system. The most efficient design to minimize the amount of dust particles ejected from the saw system was chosen based on the CFD analysis results. Then, the prototype of the best candidate of the improved rotary saw machine was built and the amount of dust particles were measured to verify its performance.

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