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        Integrated wear prediction model for cylindrical gear with variable hyperbolic circular arc tooth trace under mixed elastohydrodynamic lubrication

        Yongqiao Wei,Dong Yang,Rui Guo,Zhongtao Ren,Zeyu Li,Lan Luo 대한기계학회 2022 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.36 No.8

        Cylindrical gear with variable hyperbolic circular arc tooth trace (VH-CATT) is a new type of gear. Sliding wear is the main mode of the surface failure of multiple mechanical parts. Both the lubrication state and contact temperature considerably influence wear characteristics, which may aggravate the transmission performance of gear pairs. Wear, contact temperature, as well as lubrication states are jointly explored. Therefore, an integrated wear prediction model was proposed through taking into account flash contact temperature and surface roughness of VH-CATT cylindrical gears in mixed elastohydrodynamic lubrication. According to the equivalent ellipse contact model of VH-CATT cylindrical gears and tooth surface equation, normal curvature and velocity relations for VH-CATT cylindrical gears were observed, and the normal meshing force was obtained through the consideration of load sharing coefficients and quality grades. Flash contact temperature was estimated by using the literature. This study proposes analytical solutions for investigating how various surface roughness, operation, and geometric parameters affect asperity contact ratio (ACR), asperity contact pressure (ACP), flash contact temperature (FCT), as well as wear depth (WD) related to driving gears. ACR, ACP, FCT, as well as WD initially decrease and then increase from engaging-in to engagingout processes. The minimum occurs at the pitch point. The WD declines as module, cutter radius, and rotational velocity increase while augmenting when surface roughness and torques increase. The maximum and minimum wear depths in driving gears occur at the dedendum and pitch point, respectively. Its overall wear is reduced by 23.16 % compared to the wear of spur gears. The results are valuable for the studies of tooth pitting, wear resistance, and fatigue life improvement for VH-CATT cylindrical gear. These studies can provide verification data and references required for engineering designs and VH-CATT cylindrical gear operations.

      • KCI등재

        Frequency capture characteristics of vibration system with two degrees of freedom

        Sun Zhijun,Hou Li,Wei Yongqiao,Li Bo,Jia Fenglan 대한기계학회 2014 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.28 No.7

        In this study, the dynamical model of the vibration of the wind power system was established according to the Lagrange’s principle forinvestigating the phenomenon of frequency capture. The system response of the vibration of wind power device in the horizontal andvertical directions of tower was analyzed by numerical simulation. At the same time, the paper analyzed the characteristics of the vibrationmodel comparing with the traditional model. Then the conditions of frequency capture were studied through the analysis of mathematicalmodel. In particular, the effects that five key parameters had on the frequency capture characteristics were analyzed. Finally, theresearch reveal that reducing the eccentric mass and eccentricity of the blade, increasing the support stiffness and displacement dampingcoefficient, and increasing the torque of the input shaft can reduce vibration and avoid the phenomenon of frequency capture. The simulationresults provide the theory basis for the design and installation of wind power device.

      • KCI등재

        A novel method for longitudinal modification and tooth contact analysis of non-circular cylindrical gears

        Dawei Li,Yongping Liu,Jun Gong,Yongqiao Wei,Gang Zhao 대한기계학회 2022 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.36 No.12

        The traditional geometry of non-circular cylindrical gears provides a contact line between tooth surfaces. In a misaligned non-circular cylindrical gear drive, causing edge contacts that result in noise and vibration. The point contact of the tooth surface is achieved by modification of the driving gear in the longitudinal direction, in order to reduce the sensitivity of tooth surface contact to installation errors. The proposed longitudinal modification method is based on the application of a grinding worm by controlling the center distance of non-circular cylindrical gear and worm. Based on the gear meshing principle, a mathematical model of the tooth surfaces of non-circular cylindrical gears is established, and a parametric tooth surface equation with a unified expression is obtained. Tooth contact analysis (TCA) of non-circular cylindrical gears shows that the contact path and contact area on the tooth surface are shifted with the change of installation error, but still distributed in the middle of the tooth surface without creating edge contact. The transmission error is increased with the growth of installation error. Tooth modification in a longitudinal direction has an obvious improvement effect on the bad tooth contact condition, but too large a tooth modification parameter will make the tooth surface load distribution concentrated in a smaller area, which results in the decrease of gear load capacity.

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