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Lida Zhu,Jijiang Wu,Zhaobin Li,Changfu Liu 대한기계학회 2015 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.29 No.10
Titanium alloy thin-plates have been widely used in the aerospace, automotive and biomedical industries, to name a few. The chipmorphologies and material properties of the thin plate were investigated under different cutting parameters in this paper. First, to furtherunderstand the variability and inherent rules of chip morphology, the characteristics of multi-surface chips (free, back, and cross-sectionsurfaces) were observed and studied by using a scanning electron microscope. The sawtooth frequency and degree of segmentation wereanalyzed through the geometrical characteristics of a serrated chip. Second, variations in the chip microhardness and the wear of the millcutter were measured and investigated under different machining parameters. Results show that the hardenability increases with the increasein cutting speed and the shear band shows higher microhardness than in other parts. In addition, the degree of insert wear decreaseswith proper cutting speed and feed. Some key conclusions and future work about high-speed milling thin-plate Ti-6Al-4V aregiven.