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Radoslaw W. Maruda,Grzegorz M. Krolczyk,Szymon Wojciechowski,Krzysztof Zak,Witold Habrat,Piotr Nieslony 대한기계학회 2018 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.32 No.4
The paper presents an original study of the influence of extreme pressure and anti-wear (EP/AW) additives on the surface topography of double-phase steel during turning with different cooling media and variable flow rates. The obtained surface topographies were compared using frequency and fractal analyses for dry, minimum quantity cooling lubrication (MQCL), and MQCL + EP/AW methods. Results showed that the addition of phosphate ester-based additives to an active medium caused the formation of tribofilm on the tool-chip interface and thus a change in the lubricating properties by reducing friction. The tool wear and the formation of the thin-layered tribofilm were also incorporated. The application of the MQCL method with the EP/AW additives led to a decrease in particular surface topography parameters from 8 % to 38 % in comparison with the effects of dry cutting and from 6 % to 35 % in comparison with the effects of machining under MQCL conditions. An exception was the result obtained for the surface roughness height parameter Sp, which was higher than that obtained after the MQCL + EP/AW process for the lowest investigated feed per revolution f = 0.1 mm/rev. This observation was correlated with the uneven formation of the tribofilm on the machined surface. The phosphate ester-based additive used in the MQCL + EP/AW method contributed to achieving tool wear that was less than that obtained by the processes conducted under dry and MQCL conditions.
Rashid Ali Laghari,Ning He,Muhammad Jamil,Muhammad Irfan Hussain,Munish Kumar Gupta,Grzegorz M. Krolczyk 한국정밀공학회 2023 International Journal of Precision Engineering and Vol.10 No.6
Metal matrix composites (MMCs) are lightweight, hard materials applied in heavy-duty applications such as automobile, aerospace, and electronics, as well as sports equipment. MMCs reveal exceptional physical and mechanical properties, including high strength, corrosion, wear resistance, higher stiffness, and toughness. However, owing to poor surface finish, accelerated tool wear, and high material removal cost, MMCs are categorized as difficult-to-cut composites. This article reviews sustainable machining under different lubrication and cooling approaches and the economics of the operation for MMCs. The study focuses on optimizing machinability factors, such as surface integrity, chip formation, tool wear, and sustainability analysis. To attain this goal, the review evaluates suitable cutting parameters for Aluminum, Titanium, Magnesium, and Copper-based metal matrix composites, which hitherto have not been explored or summarized comprehensively. This study provides strong guidance regarding selection of precise cutting parameters for MMCs. The findings of this review suggest that different cooling/lubrication technologies can optimize and improve the sustainability and machinability characteristics, extend tool life and surface quality, during the cutting operation.