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시험 DFSS기법을 이용한 릴레이의 고장인자 영향도 분석
이희복(Heebok Lee),위신환(Shinhwan Wi),엄학용(Hakyong Eom),성기우(Kiwoo Sung),이용(Yong Lee) 한국자동차공학회 2011 한국자동차공학회 부문종합 학술대회 Vol.2011 No.5
Failure factors of the automotive relay are operating voltage, load voltage, temperature and chattering count. In order to analyze effects of failure factors for the relay, effects of them are solved through DFSS method. In this study, the effect of failure factors is analyzed under the same load. The final results are as follows; ⅰ) Experiment is designed by L? tables of orthogonal arrays. ⅱ) failure factors of four types are used as control factors. And 3 levels are used. ⅲ) The influence of failure factors is interpreted in the following orders; (1. Chattering count 2. Load voltage. 3. Temperature. 4. Operating voltage.) ⅳ) finally for these reason, influence of failure factors is analyzed and verified.
이희복(Heebok Lee),위신환(Shinhwan Wi),박상욱(Sangwook Park),김형민(Hyungmin Kim),이경택(Kyungteak Lee),김성우(Seongwoo Kim) 한국자동차공학회 2011 한국자동차공학회 부문종합 학술대회 Vol.2011 No.5
Generally, failure of the automotive relay is considered as N.T.F (No Trouble Found) failure. Therefore, reason and mechanism of the failure should be solved by detailed analysis through development of failure reappearance test. In this study, failure root-cause analysis and field environmental analysis are performed for determining conditions of failure reappearance in automotive relay. And field failure of the relay is reproduced by using these conditions. The results show failure mode of the relay, an effect of switching velocity and a failure reappearance test under the failure mode and field conditions.
이경택(Kyungteak Lee),위신환(Shinhwan Wi),김형민(Hyungmin Kim),이희복(Heebok Lee) 한국자동차공학회 2010 한국자동차공학회 학술대회 및 전시회 Vol.2010 No.11
In order to assess the reliability of the blower motor for automobiles, accelerated life test model and procedure are developed. By using this method, acceleration factor and life distribution are analyzed. The main results are as follows; ⅰ) the noise failure mode at blower motor is caused by bearing wear. ⅱ) the main acceleration factor of bearing wear is eccentric force. ⅲ) the relation of life and eccentric force is exponential function. ⅳ) the life distribution of the bearing wear is fitted well to Weibull life distribution and the accelerated life model is fitted well to the inverse power model. ⅴ) the exponent of the inverse power model is 1.88. ⅵ) for the reason, designed accelerated test method according to noise failure mode is verified.