IoT 시스템을 적용한 타이어 제조 공장 대기오염방지시설 운영 = Operation of Air Pollution Control Facilities using IoT System in Tire Manufacturing Plants

다국어 초록 (Multilingual Abstract)

This study investigated the application of an IoT-based real-time monitoring system for managing air pollution control facilities in the tire manufacturing process. The facilities studied included a dust collector, wet scrubber, and exhaust fan, where IoT sensors were installed to monitor key parameters such as differential pressure, airflow, and power consumption. Additionally, a dashboard was developed to visualize real-time data, improving operational efficiency and enabling the early detection of anomalies. By utilizing the dashboard, operational risks in the coordination between the refining process and air pollution control facilities were proactively identified and addressed. This highlighted the importance of seamless integration between production processes and emission control systems. Furthermore, the durability and reliability of IoT devices were validated in real-world environments, such as Geumsan County, which is characterized by exposure to rubber fumes, high humidity, and temperature fluctuations. The application of a pulse pressure gauge to the dust collector's filter improved monitoring accuracy, allowing precise predictions of filter replacement timing and reduced compressed air consumption, contributing to cost savings and compliance with environmental regulations. These findings demonstrate that the IoT-based monitoring system significantly enhances the operational efficiency of air pollution control facilities while supporting cost reduction and compliance with environmental regulations, playing a vital role in advancing facility management.

목차 (Table of Contents)

• Ⅰ. 서론 1
• 1.1 연구 배경 1
• 1.2 연구 필요성 3
• 1.3 연구 목적 6
• Ⅱ. 이론적 배경 7
• 2.1 타이어 산업 대기오염방지시설 유형 7
• 2.1.1 타이어 제조 공정 현황 7
• 2.1.2 타이어 산업에서 배출되는 대기오염물질 16
• 2.1.3 공정별 대기오염방지시설 현황 및 역할 19
• 2.2 대기오염방지시설 계측기 27
• 2.2.1 계측기별 종류 및 역할 27
• 2.3 IoT 시스템 31
• 2.3.1 IoT 시스템 개요 및 활용 31
• 2.3.2 대기오염방지시설 IoT 계측기 종류 및 특징 33
• 2.3.3 IoT 계측기 선정 시 고려사항 36
• Ⅲ. 연구방법 38
• 3.1 연구 대상 선정 38
• 3.2 IoT 기반 모니터링 시스템 40
• 3.2.1 IoT 시스템 설치 40
• 3.2.2 대시보드 구성 45
• 3.3 IoT 계측기 성능 평가 48
• 3.3.1 IoT 계측기 측정 검증 방법 48
• 3.3.2 IoT 계측기 내구성 테스트 방법 51
• Ⅳ. 연구결과 54
• 4.1 실시간 모니터링 시스템 성능 분석 54
• 4.1.1 대시보드 효과 검증 54
• 4.2 IoT 계측기 측정 및 내구성 분석 58
• 4.2.1 IoT 계측기 측정 검증 58
• 4.2.2 내구성 테스트 결과 63
• Ⅴ. 결론 67
• 참고 문헌 69
• 부록 72