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    KCI등재 SCI SCIE SCOPUS

    Study on Semi-Solid A380 Aluminum Alloy Slurry Prepared by Water-Cooling Serpentine Channel and Its Rheo-Diecasting

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    https://www.riss.kr/link?id=A107918877

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    The semi-solid A380 aluminum alloy slurry prepared by water-cooling serpentine channel and its rheo-diecasting werestudied in this paper. The result showed that the pouring temperature and cooling water fow rate had a signifcant efect onthe semi-solid slurry. When the pouring temperature decreased from 670 to 610 °C, the average grain diameter and shapefactor of the primary α-Al grains decreased from 64 to 47 µm and increased from 0.74 to 0.82, respectively, but the mass ofsemi-solid slurry blocked in channel increased. With the cooling water fow rate increasing from 0 to 1000 L/h, the semisolid slurry frstly got optimized and then deteriorated. Under the condition of the same die casting process parameters, therheo-diecastings produced by the semi-solid slurry prepared through water-cooled serpentine channel had higher mechanicalproperties than those of the traditional die castings.
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    The semi-solid A380 aluminum alloy slurry prepared by water-cooling serpentine channel and its rheo-diecasting werestudied in this paper. The result showed that the pouring temperature and cooling water fow rate had a signifcant efect onthe semi-solid...

    The semi-solid A380 aluminum alloy slurry prepared by water-cooling serpentine channel and its rheo-diecasting werestudied in this paper. The result showed that the pouring temperature and cooling water fow rate had a signifcant efect onthe semi-solid slurry. When the pouring temperature decreased from 670 to 610 °C, the average grain diameter and shapefactor of the primary α-Al grains decreased from 64 to 47 µm and increased from 0.74 to 0.82, respectively, but the mass ofsemi-solid slurry blocked in channel increased. With the cooling water fow rate increasing from 0 to 1000 L/h, the semisolid slurry frstly got optimized and then deteriorated. Under the condition of the same die casting process parameters, therheo-diecastings produced by the semi-solid slurry prepared through water-cooled serpentine channel had higher mechanicalproperties than those of the traditional die castings.

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    참고문헌 (Reference)

    1 T. Ito, "Wheels and Other Automotive Parts Through the Pore-Free Die Casting Process: SAE International Congress and Exposition" 1-12, 1991

    2 H. X. Cao, "The infuence of diferent vacuum degree on the porosity and mechanical properties of aluminum die casting" 146 : 278-281, 2017

    3 M. Li, "Solidifcation behavior of 6061 wrought aluminum alloy during rheo-diecasting process with self-inoculation method" 28 (28): 879-889, 2018

    4 Z. Fan, "Semisolid metal processing" 47 (47): 49-85, 2002

    5 D. K. Kirkwood, "Semisolid metal processing" 49 (49): 173-189, 1994

    6 S. Ji, "Semi-solid processing of engineering alloys by a twin-screw rheomoulding process" 299 (299): 210-217, 2001

    7 C.K. Jin, "Semi-solid forging process and die design in the production of aluminum thin plates" 217–218 : 151-158, 2014

    8 M. Hitchcock, "Secondary solidifcation behaviour of the Al–Si–Mg alloy prepared by the rheo-diecasting process" 55 (55): 1589-1598, 2007

    9 Z. Y. Liu, "Preparation of semi-solid A380 aluminum alloy slurry by serpentine channel" 25 (25): 1419-1426, 2015

    10 P. Wang, "Microstructure of nearby liquidus semi-continuous casting aluminum alloy A356" 38 (38): 389-392, 2002

    1 T. Ito, "Wheels and Other Automotive Parts Through the Pore-Free Die Casting Process: SAE International Congress and Exposition" 1-12, 1991

    2 H. X. Cao, "The infuence of diferent vacuum degree on the porosity and mechanical properties of aluminum die casting" 146 : 278-281, 2017

    3 M. Li, "Solidifcation behavior of 6061 wrought aluminum alloy during rheo-diecasting process with self-inoculation method" 28 (28): 879-889, 2018

    4 Z. Fan, "Semisolid metal processing" 47 (47): 49-85, 2002

    5 D. K. Kirkwood, "Semisolid metal processing" 49 (49): 173-189, 1994

    6 S. Ji, "Semi-solid processing of engineering alloys by a twin-screw rheomoulding process" 299 (299): 210-217, 2001

    7 C.K. Jin, "Semi-solid forging process and die design in the production of aluminum thin plates" 217–218 : 151-158, 2014

    8 M. Hitchcock, "Secondary solidifcation behaviour of the Al–Si–Mg alloy prepared by the rheo-diecasting process" 55 (55): 1589-1598, 2007

    9 Z. Y. Liu, "Preparation of semi-solid A380 aluminum alloy slurry by serpentine channel" 25 (25): 1419-1426, 2015

    10 P. Wang, "Microstructure of nearby liquidus semi-continuous casting aluminum alloy A356" 38 (38): 389-392, 2002

    11 N. Hirata, "Microstructure of Al alloy semi-solid slurry made in metallic vessel using vibrating plate" 192–193 : 386-391, 2012

    12 Z. Y. Zhao, "Microstructure formation mechanism during a novel semisolid rheo-rolling process of AZ91 magnesium alloy" 26 (26): 447-454, 2013

    13 X. L. Zhang, "Microstructure evolution of A356 alloy in a novel rheocasting approach" 209 (209): 2092-2098, 2009

    14 S. Y. Li, "Microstructure and mechanical properties of Mg–6Gd3Y–0.5Zr alloy processed by high-vacuum die-casting" 24 (24): 3769-3776, 2014

    15 S. S. Wu, "Microstructural characteristics of Al–20Si–2Cu–0.4 Mg–1Ni alloy formed by rheo-squeeze casting after ultrasonic vibration treatment" 22 (22): 2863-2870, 2012

    16 Z. Y. Liu, "Investigation of rheo-diecasting mold flling of semi-solid A380 aluminum alloy slurry" 24 (24): 691-700, 2017

    17 L. Ratke, "Growth and Coarsening-Ostwald Ripening in Material Processing" Springer 117-126, 2002

    18 J.L. González-Velázquez, "Fractography and Failure Analysis Structural Integrity" Springer 49-69, 2018

    19 A. K. Dahle, "Formation of deffect bands in high pressure die cast magnesium alloys" 1 (1): 99-103, 2001

    20 D. Turnbull, "Formation of Crystal Nuclei in Liquid Metals" 21 (21): 1022-1028, 1950

    21 R. A. Martinez, "Evolution of particle morphology in semisolid processing" 36 (36): 2205-2210, 2005

    22 T. Egami, "Elements of Rapid Solidifcation-Fundamentals and Applications" 24-42, 1998

    23 M. Li, "Effects of melt treatment temperature and isothermal holding parameter on water-quenched microstructures of A356 aluminum alloy semisolid slurry" 28 (28): 393-403, 2018

    24 X.R. Chen, "Effects of annular electromagnetic stirring processing parameters on semi-solid slurry production" 20 (20): s873-s877, 2010

    25 L. Li, "Effect of cooling rate on the microstructure of semi-solid Al–25Si–2Fe alloy during electromagnetic stirring" 66 (66): 163-169, 2013

    26 B. K. Kang, "Effect of casting parameters on the microstructure and mechanical properties of ADC10 alloys using a semisolid die casting and heat treating process" 57 (57): 410-416, 2016

    27 Z. Y. Jian, "Determination of critical nucleation rate of undercooled metal melt" 10 (10): 68-73, 2000

    28 C. M. Gourlay, "Dahle deffect band characteristics in Mg–Al and Al–Si high-pressure die castings" 38 (38): 1833-1844, 2007

    29 R. Canyook, "Characterization of the microstructure evolution of a semi-solid metal slurry during the early stages" 60 (60): 3501-3510, 2012

    30 J. L. Ge, "Characteristics and infuencing factors of skin microstructure in high pressure die casting aluminum alloys" 35 (35): 1174-1177, 2015

    31 M. C. Flemings, "Behavior of metal alloys in the semisolid state" 22 (22): 269-293, 1991

    32 J. Wannasin, "Applications of semi-solid slurry casting using the gas induced semi-solid technique" 192–193 : 28-35, 2012

    33 D. Doutre, "Anew process for semi-solid forming" 43 (43): 265-272, 2004

    34 G. Bar-Meir, "Analysis of mass transfer process in the pore free technique" 117 (117): 215-219, 1995

    35 P. X. Qi, "An expression for nucleation rate of crystallization under pressure" 6 (6): B359-B364, 1984

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