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      KCI등재 SCIE

      Tool Geometry Optimization of a Ball End Mill based on Finite Element Simulation of Machining the Tool Steel-AISI H13 using Grey Relational Method

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      https://www.riss.kr/link?id=A107712385

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      다국어 초록 (Multilingual Abstract)

      Materials with high hardness are usually difficult to machine, and accomplishing precise and economical machining depends on all the cutting conditions. Appropriate tool geometry is one important aspect for the cutting process that can be optimized ba...

      Materials with high hardness are usually difficult to machine, and accomplishing precise and economical machining depends on all the cutting conditions. Appropriate tool geometry is one important aspect for the cutting process that can be optimized based on the machining parameters. In this study, the finite element simulation method was applied to analyze the effects of tool geometry on the cutting forces and tool temperature during the ball end milling of tool steel (AISI H13). Multiobjective optimization of the geometrical parameters was performed using the grey relational method, which gave a set of input parameters to obtain the minimum cutting forces and temperature. The findings of this work could be used as a basis for tool design. Experiments were conducted with mono-objective and multi-objective optimal geometries to validate the finite element analysis. The finite element and experimental results were both congruous with an error limit of 5%.

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      참고문헌 (Reference)

      1 Kai Yang, "Tool edge radius effect on cutting temperature in micro-end-milling process" Springer Science and Business Media LLC 52 (52): 905-912, 2011

      2 Yaonan Cheng, "Tool design and cutting parameter optimization for side milling blisk" Springer Science and Business Media LLC 100 (100): 2495-2508, 2019

      3 Chen Chi-Hsiang, "The optimal design of micro end mill for milling SKD61 tool steel" Springer Science and Business Media LLC 68 (68): 165-173, 2013

      4 M. Subramanian, "Optimization of end mill tool geometry parameters for Al7075-T6 machining operations based on vibration amplitude by response surface methodology" Elsevier BV 46 (46): 4005-4022, 2013

      5 P. S. Sivasakthivel, "Optimization and sensitivity analysis of geometrical and process parameters to reduce vibration during end milling process" Informa UK Limited 21 (21): 452-473, 2017

      6 Güven Meral, "Multi-objective optimization of surface roughness, thrust force, and torque produced by novel drill geometries using Taguchi-based GRA" Springer Science and Business Media LLC 101 (101): 1595-1610, 2019

      7 Tao Wu, "Investigation on tooling geometrical effects of micro tools and the associated micro milling performance" SAGE Publications 226 (226): 1442-1453, 2012

      8 Yuan Ning, "Investigation of chip formation in high speed end milling" Elsevier BV 113 (113): 360-367, 2001

      9 Jian-wei Ma, "Influence of cutting tool geometrical parameters on tool wear in high-speed milling of Inconel 718 curved surface" SAGE Publications 233 (233): 18-30, 2019

      10 W. Grzesik, "Finite element modelling of temperature distribution in the cutting zone in turning processes with differently coated tools" Elsevier BV 164-165 : 1204-1211, 2005

      1 Kai Yang, "Tool edge radius effect on cutting temperature in micro-end-milling process" Springer Science and Business Media LLC 52 (52): 905-912, 2011

      2 Yaonan Cheng, "Tool design and cutting parameter optimization for side milling blisk" Springer Science and Business Media LLC 100 (100): 2495-2508, 2019

      3 Chen Chi-Hsiang, "The optimal design of micro end mill for milling SKD61 tool steel" Springer Science and Business Media LLC 68 (68): 165-173, 2013

      4 M. Subramanian, "Optimization of end mill tool geometry parameters for Al7075-T6 machining operations based on vibration amplitude by response surface methodology" Elsevier BV 46 (46): 4005-4022, 2013

      5 P. S. Sivasakthivel, "Optimization and sensitivity analysis of geometrical and process parameters to reduce vibration during end milling process" Informa UK Limited 21 (21): 452-473, 2017

      6 Güven Meral, "Multi-objective optimization of surface roughness, thrust force, and torque produced by novel drill geometries using Taguchi-based GRA" Springer Science and Business Media LLC 101 (101): 1595-1610, 2019

      7 Tao Wu, "Investigation on tooling geometrical effects of micro tools and the associated micro milling performance" SAGE Publications 226 (226): 1442-1453, 2012

      8 Yuan Ning, "Investigation of chip formation in high speed end milling" Elsevier BV 113 (113): 360-367, 2001

      9 Jian-wei Ma, "Influence of cutting tool geometrical parameters on tool wear in high-speed milling of Inconel 718 curved surface" SAGE Publications 233 (233): 18-30, 2019

      10 W. Grzesik, "Finite element modelling of temperature distribution in the cutting zone in turning processes with differently coated tools" Elsevier BV 164-165 : 1204-1211, 2005

      11 Kai Liu, "Finite element analysis of the influence of tool edge radius on size effect in orthogonal micro-cutting process" Elsevier BV 49 (49): 650-660, 2007

      12 Zhiqiang Liang, "Fabrication and milling performance of micro ball-end mills with different relief angles" Springer Science and Business Media LLC 98 (98): 919-928, 2018

      13 N. Senthilkumar, "Experimental investigation and performance analysis of cemented carbide inserts of different geometries using Taguchi based grey relational analysis" Elsevier BV 58 : 520-536, 2014

      14 Yunlai Gao, "Emissivity correction using spectrum correlation of infrared and visible images" Elsevier BV 270 : 8-17, 2018

      15 Izamshah, R., "Effects of end mill helix angle on accuracy for machining Thin-Rib Aerospace Component" 2013

      16 Tugrul Ozel, "Effects of cutting edge geometry, workpiece hardness, feed rate and cutting speed on surface roughness and forces in finish turning of hardened AISI H13 steel" Springer Science and Business Media LLC 25 (25): 262-269, 2005

      17 K. Vipindas, "Effect of cutting edge radius on micro end milling: force analysis, surface roughness, and chip formation" Springer Science and Business Media LLC 97 (97): 711-722, 2018

      18 F.G. Biondani, "Effect of cutting edge micro geometry on surface generation in ball end milling" Elsevier BV 68 (68): 571-574, 2019

      19 M. S. Kasim, "Chip morphology in ball nose end milling process of nickel-based alloy material under MQL condition" Springer Science and Business Media LLC 103 (103): 4621-4625, 2019

      20 Lirong Zhou, "Characterizing the effect of process variables on energy consumption in end milling" Springer Science and Business Media LLC 101 (101): 2837-2848, 2019

      21 Ramesh Kuppuswamy, "Blend of sharpness and strength on a ball nose endmill geometry for high speed machining of Ti6Al4V" Springer Science and Business Media LLC 70 (70): 1827-1834, 2014

      22 P.J. Arrazola, "Analysis of the influence of tool type, coatings, and machinability on the thermal fields in orthogonal machining of AISI 4140 steels" Elsevier BV 58 (58): 85-88, 2009

      23 Yung-Chang Yen, "A finite element analysis of orthogonal machining using different tool edge geometries" Elsevier BV 146 (146): 72-81, 2004

      24 A.P. Markopoulos, "3D Finite Element Modeling of High Speed Machining" IGI Global 1 (1): 1-18, 2011

      25 S. Leung Soo, "3D FE modelling of high-speed ball nose end milling" Springer Science and Business Media LLC 50 (50): 871-882, 2010

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      학술지 이력

      학술지 이력
      연월일 이력구분 이력상세 등재구분
      2023 평가예정 해외DB학술지평가 신청대상 (해외등재 학술지 평가)
      2020-01-01 평가 등재학술지 유지 (해외등재 학술지 평가) KCI등재
      2011-01-01 평가 등재학술지 유지 (등재유지) KCI등재
      2009-01-01 평가 등재학술지 유지 (등재유지) KCI등재
      2008-06-23 학회명변경 영문명 : Korean Society Of Precision Engineering -> Korean Society for Precision Engineering KCI등재
      2006-01-01 평가 등재학술지 선정 (등재후보2차) KCI등재
      2005-05-30 학술지명변경 한글명 : 한국정밀공학회 영문논문집 -> International Journal of the Korean of Precision Engineering KCI등재후보
      2005-05-30 학술지명변경 한글명 : International Journal of the Korean of Precision Engineering -> International Journal of Precision Engineering and Manufacturing
      외국어명 : International Journal of the Korean of Precision Engineering -> International Journal of Precision Engineering and Manufacturing
      KCI등재후보
      2005-01-01 평가 등재후보 1차 PASS (등재후보1차) KCI등재후보
      2003-07-01 평가 등재후보학술지 선정 (신규평가) KCI등재후보
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      학술지 인용정보

      학술지 인용정보
      기준연도 WOS-KCI 통합IF(2년) KCIF(2년) KCIF(3년)
      2016 1.38 0.71 1.08
      KCIF(4년) KCIF(5년) 중심성지수(3년) 즉시성지수
      0.92 0.85 0.583 0.11
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