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    Printing parameter optimization of PLA material concerning geometrical accuracy and tensile properties relative to FDM process productivity

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    https://www.riss.kr/link?id=A108640279

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    다국어 초록 (Multilingual Abstract) kakao i 다국어 번역

    High demand for part customization shifts industries toward AM technologies.
    Part customization in high-volume manufacturing is developed to its limits, whereas low-volume production using AM is still economically unjustified. FDM technology is quite common in lowvolume AM production, but the main issue is poor printing parameter optimization which may result in insufficient final part quality. The subject of this paper is the experimental determination of the optimal parameters for the PLA polymer FDM parts, focusing on nozzle temperature and printing speed. Part geometry and mechanical properties are evaluated for the temperature range of 170-210 °C and speeds of 40, 80, and 120 mm/min. Roughness measurements for part geometrical accuracy assessment and tensile tests for mechanical property estimation have shown the clear advantage of 190 °C and 40 mm/min over the other parameter combinations. However, for higher FDM process productivity 80 mm/min speed may also be considered with 190 °C.
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    High demand for part customization shifts industries toward AM technologies. Part customization in high-volume manufacturing is developed to its limits, whereas low-volume production using AM is still economically unjustified. FDM technology is quite ...

    High demand for part customization shifts industries toward AM technologies.
    Part customization in high-volume manufacturing is developed to its limits, whereas low-volume production using AM is still economically unjustified. FDM technology is quite common in lowvolume AM production, but the main issue is poor printing parameter optimization which may result in insufficient final part quality. The subject of this paper is the experimental determination of the optimal parameters for the PLA polymer FDM parts, focusing on nozzle temperature and printing speed. Part geometry and mechanical properties are evaluated for the temperature range of 170-210 °C and speeds of 40, 80, and 120 mm/min. Roughness measurements for part geometrical accuracy assessment and tensile tests for mechanical property estimation have shown the clear advantage of 190 °C and 40 mm/min over the other parameter combinations. However, for higher FDM process productivity 80 mm/min speed may also be considered with 190 °C.

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    참고문헌 (Reference)

    1 N. Romanova, "Thermal properties of products based on ABS/PC" 298 : 00016-, 2019

    2 A. Milovanovic, "The effect of time on mechanical properties of biocompatible photopolymer resins used for fabrication of clear dental aligners" 119 : 104494-, 2021

    3 고석진 ; 이동훈, "Stiffness optimization of 5-axis machine tool for improving surface roughness of 3D printed products" 대한기계학회 31 (31): 3355-3369, 2017

    4 M. Spoerk, "Parametric optimization of intra-and inter-layer strengths in parts produced by extrusion-based additive manufacturing of poly(lactic acid)" 134 : 45401-, 2017

    5 A. R. Kafshgar, "Optimization of properties for 3D printed PLA material using Taguchi, ANOVA and multi-objective methodologies" 34 : 71-77, 2021

    6 D. I. Stoia, "Mode I fracture toughness of polyamide and alumide samples obtained by selective laser sintering additive process" 12 (12): 640-, 2020

    7 E. Linul, "Mode I and II fracture toughness investigation of laser-sintered polyamide" 106 : 102497-, 2020

    8 J. Torres, "Mechanical property optimization of FDM PLA in shear with multiple objectives" 67 : 1183-1193, 2015

    9 S. Petersmann, "Mechanical properties of polymeric implant materials produced by extrusion-based additive manufacturing" 104 : 103611-, 2020

    10 B.M. Tymrak, "Mechanical properties of components fabricated with open-source 3-D printers under realistic environmental conditions" Elsevier BV 58 : 242-246, 2014

    1 N. Romanova, "Thermal properties of products based on ABS/PC" 298 : 00016-, 2019

    2 A. Milovanovic, "The effect of time on mechanical properties of biocompatible photopolymer resins used for fabrication of clear dental aligners" 119 : 104494-, 2021

    3 고석진 ; 이동훈, "Stiffness optimization of 5-axis machine tool for improving surface roughness of 3D printed products" 대한기계학회 31 (31): 3355-3369, 2017

    4 M. Spoerk, "Parametric optimization of intra-and inter-layer strengths in parts produced by extrusion-based additive manufacturing of poly(lactic acid)" 134 : 45401-, 2017

    5 A. R. Kafshgar, "Optimization of properties for 3D printed PLA material using Taguchi, ANOVA and multi-objective methodologies" 34 : 71-77, 2021

    6 D. I. Stoia, "Mode I fracture toughness of polyamide and alumide samples obtained by selective laser sintering additive process" 12 (12): 640-, 2020

    7 E. Linul, "Mode I and II fracture toughness investigation of laser-sintered polyamide" 106 : 102497-, 2020

    8 J. Torres, "Mechanical property optimization of FDM PLA in shear with multiple objectives" 67 : 1183-1193, 2015

    9 S. Petersmann, "Mechanical properties of polymeric implant materials produced by extrusion-based additive manufacturing" 104 : 103611-, 2020

    10 B.M. Tymrak, "Mechanical properties of components fabricated with open-source 3-D printers under realistic environmental conditions" Elsevier BV 58 : 242-246, 2014

    11 A. Khudiakova, "Inter-layer bonding characterization between materials with different degrees of stiffness processed by fused filament fabrication" 28 : 184-193, 2019

    12 A. Milovanovic, "Influence of second-phase particles on fracture behavior of PLA and advanced PLA-X material" 31 : 122-126, 2021

    13 A. Tsouknidas, "Impact absorption capacity of 3D-printed components fabricated by fused deposition modelling" 102 : 41-44, 2016

    14 F. Arbeiter, "Fracture mechanical characterization and lifetime estimation of near-homogeneous components produced by fused filament fabrication" 66 : 105-113, 2018

    15 A. Milovanovic, "Experimental dimensional accuracy analysis of reformer prototype model produced by FDM and SLA 3D printing technology" Springer 54 : 84-95, 2019

    16 Betül Gülçimen Çakan, "Effects of raster angle on tensile and surface roughness properties of various FDM filaments" 대한기계학회 35 (35): 3347-3353, 2021

    17 J. Maloch, "Effect of processing parameters on mechanical properties of 3D printed samples" 919 : 230-235, 2018

    18 C. Valean, "Effect of manufacturing parameters on tensile properties of FDM printed specimens" 26 : 313-320, 2020

    19 Volkan Kovan ; Gurkan Altan ; Eyup Sabri Topal, "Effect of layer thickness and print orientation on strength of 3D printed and adhesively bonded single lap joints" 대한기계학회 31 (31): 2197-2201, 2017

    20 Zhen Tao ; 안형종 ; Chenglong Lian ; 이광희 ; 이철희, "Design and optimization of prosthetic foot by using polylactic acid 3D printing" 대한기계학회 31 (31): 2393-2398, 2017

    21 F. Arbeiter, "Damage tolerance-based methodology for fatigue lifetime estimation of a structural component produced by material extrusion-based additive manufacturing" 36 : 101730-, 2020

    22 M. Sljivic, "Comparing the accuracy of professional and consumer grade 3D printers in complex models production" 45 : 348-353, 2017

    23 A. Milovanovic, "Comparative analysis of printing parameters effect on mechanical properties of natural PLA and advanced PLA-X material" 28 : 1963-1968, 2020

    24 R. Walter, "Characterization of mechanical properties of additively manufactured polymers and composites" 1981 : 020033-, 2018

    25 M. R. Khosravani, "Characterization of 3D-printed PLA parts with different raster orientations and printing speeds" 12 : 1016-, 2022

    26 R. Mendricky, "Analysis of the accuracy and the surface roughness of FDM/FFF technology and optimisation of process parameters" 17 (17): 1166-1173, 2020

    27 J. Kacmarcik, "An investigation of geometrical accuracy of desktop 3D printers using CMM" 393 (393): 012085-, 2018

    28 Nikola Vorkapic ; Milos Pjevic ; Mihajlo Popovic ; Nikola Slavkovic ; Sasa Zivanovic, "An additive manufacturing benchmark artifact and deviation measurement method" 대한기계학회 34 (34): 3015-3026, 2020

    29 H. Bikas, "Additive manufacturing methods and modelling approaches : a critical review" 83 : 389-405, 2016

    30 Vikas Chandran ; Jordan Kalman ; Kazem Fayazbakhsh ; Habiba Bougherara, "A comparative study of the tensile properties of compression molded and 3D printed PLA specimens in dry and water saturated conditions" 대한기계학회 35 (35): 1977-1985, 2021

    31 J. W. Stansbury, "3D printing with polymers : challenges among expanding options and opportunities" 32 : 54-64, 2016

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