딥러닝기반 BLDC모터 상태 예측을 위한 예지진단 모델 개발 = Development of a Deep Learning-Based Prognostic Model for BLDC Motor Condition Prediction

다국어 초록 (Multilingual Abstract)

This study proposes a deep learning–based predictive maintenance model for condition monitoring and remaining useful life (RUL) estimation of a 1 kW brushless DC (BLDC) motor. Multi-sensor signals, including vibration (10 kHz), current (20 kHz), and surface temperature (10 Hz), were acquired under six health conditions: normal, bearing outer race fault (BPFO), bearing inner race fault (BPFI), unbalance, misalignment, and stator insulation degradation. To jointly exploit spatial patterns and temporal degradation behaviors, a hybrid CNN–LSTM model with a multi-task learning framework was developed to perform 6-class fault classification and RUL regression simultaneously. Experimental results on the constructed BLDC motor dataset show that the proposed model achieves a classification accuracy of 95.8%, outperforming conventional SVM and 1D-CNN baselines (85.2% and 90.7%, respectively). In addition, the proposed method significantly reduces RUL prediction error, yielding an RMSE of 9.6 and an MAE of 6.8, which corresponds to approximately 39% improvement over a single LSTM-based regression model. These results demonstrate that the proposed CNN–LSTM multi-sensor fusion framework is effective for intelligent condition monitoring and predictive maintenance of BLDC motor systems, and it can be extended to a wide range of rotating machinery applications.