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      다국어 초록 (Multilingual Abstract)

      The volumetric errors of CNC machining centers are determined by 21 errors, including 3 linear errors, 6 straightness errors, 3 perpendicular errors, 9 angular errors and non-rigid body errors of the machine tool. It is very time consuming and hard to measure all of these errors in which laser interferometer and other parts are used directly. Hence, as many as 21 separate setups and measurements are needed for the linear, straightness, angular and perpendicular errors. In case of the 5-axis machining centers, two more rotary tables are used. It can make 35 error sources of the movement. Therefore, the measured errors of multi movements of the 5-axis tables are very complicated, even if the relative measured errors are measured. This paper describes the methods, those analyze the error sources of the machining centers. Those are based on shifted diagonal measurements method (SDM), R-test and Double ball bar. In case, the angular errors of machine are small enough comparing with others, twelve errors including three linear position errors, six straightness errors and three perpendicular errors can be calculated by using SDM. To confirm the proposed method, SDM was applied to measuring 3 axes of machine tools and compared with directly measurement of each errors. In addition, the methods for measuring relative errors of multi-axis analysis methods using R-test and Double Ball Bar are introduced in this paper.
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      The volumetric errors of CNC machining centers are determined by 21 errors, including 3 linear errors, 6 straightness errors, 3 perpendicular errors, 9 angular errors and non-rigid body errors of the machine tool. It is very time consuming and hard to...

      The volumetric errors of CNC machining centers are determined by 21 errors, including 3 linear errors, 6 straightness errors, 3 perpendicular errors, 9 angular errors and non-rigid body errors of the machine tool. It is very time consuming and hard to measure all of these errors in which laser interferometer and other parts are used directly. Hence, as many as 21 separate setups and measurements are needed for the linear, straightness, angular and perpendicular errors. In case of the 5-axis machining centers, two more rotary tables are used. It can make 35 error sources of the movement. Therefore, the measured errors of multi movements of the 5-axis tables are very complicated, even if the relative measured errors are measured. This paper describes the methods, those analyze the error sources of the machining centers. Those are based on shifted diagonal measurements method (SDM), R-test and Double ball bar. In case, the angular errors of machine are small enough comparing with others, twelve errors including three linear position errors, six straightness errors and three perpendicular errors can be calculated by using SDM. To confirm the proposed method, SDM was applied to measuring 3 axes of machine tools and compared with directly measurement of each errors. In addition, the methods for measuring relative errors of multi-axis analysis methods using R-test and Double Ball Bar are introduced in this paper.

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      참고문헌 (Reference)

      1 양승한, "볼바를 사용한 회전 테이블의 기하학적 오차 추정" 한국정밀공학회 27 (27): 98-105, 2010

      2 Kakino, Y, "The Measurement of Motion Errors of NC MachineTools and Diagnosis of their Origins by UsingTelescoping Magnetic Ball Bar Method" 36 (36): 377-380, 1987

      3 Schultschik,R, "The Components of the VolumetricAccuracy" 26 (26): 223-226, 1977

      4 ISO 230-6, "Test code for machine tools, Part 6:Determination of Positioning Accuracy on Body andFace Diagonals(Diagonal Displacement Tests)"

      5 ISO 230-7, "Test code for machine tools - Part 7:Geometric accuracy of axes of rotation"

      6 Weikert, S, "R-Test,a New Devicefor Accuracy Measurements on Five Axis MachineTools" 53 (53): 429-432, 2004

      7 Bringmann, B, "Model-based Chasethe-Ball Calibration of a 5-Axes Machining Center" 55 (55): 531-534, 2006

      8 ASME B5.54-1992, "Methods for PerformanceEvaluation of Computer Numerically ControlledMachining Centres"

      9 Nakazawa, H, "Measurement System ofContouring Accuracy of NC Machine Tools" 12 (12): 189-194, 1978

      10 Chapman,M.A.V, "Limitations of laser diagonalmeasurements" 27 (27): 401-406, 2003

      1 양승한, "볼바를 사용한 회전 테이블의 기하학적 오차 추정" 한국정밀공학회 27 (27): 98-105, 2010

      2 Kakino, Y, "The Measurement of Motion Errors of NC MachineTools and Diagnosis of their Origins by UsingTelescoping Magnetic Ball Bar Method" 36 (36): 377-380, 1987

      3 Schultschik,R, "The Components of the VolumetricAccuracy" 26 (26): 223-226, 1977

      4 ISO 230-6, "Test code for machine tools, Part 6:Determination of Positioning Accuracy on Body andFace Diagonals(Diagonal Displacement Tests)"

      5 ISO 230-7, "Test code for machine tools - Part 7:Geometric accuracy of axes of rotation"

      6 Weikert, S, "R-Test,a New Devicefor Accuracy Measurements on Five Axis MachineTools" 53 (53): 429-432, 2004

      7 Bringmann, B, "Model-based Chasethe-Ball Calibration of a 5-Axes Machining Center" 55 (55): 531-534, 2006

      8 ASME B5.54-1992, "Methods for PerformanceEvaluation of Computer Numerically ControlledMachining Centres"

      9 Nakazawa, H, "Measurement System ofContouring Accuracy of NC Machine Tools" 12 (12): 189-194, 1978

      10 Chapman,M.A.V, "Limitations of laser diagonalmeasurements" 27 (27): 401-406, 2003

      11 Wang,C, "Laser vector measurement technique forthe determination and compensation of volumetricpositioning errors, Part 1: Basic theory" 71 (71): 3933-3937, 2000

      12 Tsutsumi, M, "Identification andcompensation of systematic deviations particular to5-axis machining centers" 43 (43): 771-780, 2003

      13 Hwang,J, "Estimation and correction method for the two-dimensional position errors of a planar XY stage based on motion error measurements" Elsevier Sci Ltd 46 (46): 801-810, 2006

      14 Lie, W. T, "Double ballbar test for the rotary axes of five-axisCNC machine tools" 47 (47): 273-285, 2007

      15 Knapp,W, "Circular test for three coordinatemeasuring machines and machine tools" 5 (5): 115-124, 1983

      16 Zargarbashi, S. H. H, "Assessment of machine tool trunnion axis motionerror,using magnetic double ball bar" 46 (46): 1823-1834, 2006

      17 Lei, W, "Accuracy test of five-axis CNCmachine tool with 3D probe-ball Part I:design andmodeling" 42 (42): 1153-1162, 2002

      18 Bryan,J.B, "A simple method for testing measuringmachines and machine tools-Part 1:Principles andapplications" 4 (4): 61-69, 1982

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      학술지 이력

      학술지 이력
      연월일 이력구분 이력상세 등재구분
      2023 평가예정 해외DB학술지평가 신청대상 (해외등재 학술지 평가)
      2020-01-01 평가 등재학술지 유지 (해외등재 학술지 평가) KCI등재
      2013-01-01 평가 등재학술지 유지 (등재유지) KCI등재
      2010-01-01 평가 등재학술지 유지 (등재유지) KCI등재
      2008-06-23 학회명변경 영문명 : Korean Society Of Precision Engineering -> Korean Society for Precision Engineering KCI등재
      2008-01-01 평가 등재학술지 유지 (등재유지) KCI등재
      2006-07-07 학술지명변경 외국어명 : 미등록 -> Journal of the Korean Society for Precision Engineering KCI등재
      2006-01-01 평가 등재학술지 유지 (등재유지) KCI등재
      2004-01-01 평가 등재학술지 유지 (등재유지) KCI등재
      2001-01-01 평가 등재학술지 선정 (등재후보2차) KCI등재
      1998-07-01 평가 등재후보학술지 선정 (신규평가) KCI등재후보
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      기준연도 WOS-KCI 통합IF(2년) KCIF(2년) KCIF(3년)
      2016 0.26 0.26 0.26
      KCIF(4년) KCIF(5년) 중심성지수(3년) 즉시성지수
      0.24 0.22 0.449 0.12
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