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      당-염 침지 전처리 공정과 진공저온유탕기술을 적용한 굴(Crassostrea gigas) 스낵의 제조공정 최적화 = Optimizing the Manufacturing Process of Oyster Crassostrea gigas Snacks Using Low-Temperature Vacuum Frying Technology and Sugar- Salt Solution Immersion

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      https://www.riss.kr/link?id=A109496410

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      This study aimed to optimize the manufacturing process for oyster Crassostrea gigas snacks by immersing them in a sugar-salt solution and using low-temperature vacuum frying to enhance their distinctive taste and health. The optimization used response surface methodology with a central composite rotatable design. Water (A), high fructose syrup (B), and salt (C) were used as independent variables. Formulation ratios were encoded using transformed values [X1, A/(B+C); X2, B/C]. The dependent variables were moisture content (Y1), browning degree (Y2), and overall acceptability (Y3). The optimal formulation conditions were water (73.9%), high fructose syrup (24.8%), and salt (1.3%), with predicted values of Y1, Y2, and Y3 at 2.9 g/100 g, 0.650 A420nm, and 8.2 points, respectively. For the low-temperature vacuum frying process, optimization used a central composite design, with temperature (X1) and time (X2) as independent variables. The dependent variables were moisture content (Y1), texture (Y2), and sensory chewiness (Y3). Optimal conditions were determined as 100.1°C and 1,020 s of frying time, resulting in predicted values of Y1, Y2, and Y3 at 4.8 g/100 g, 1,451 g/cm², and 7.0 points, respectively. Response surface analysis model demonstrated no significant differences between the experimental and predicted results (P<0.05).
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      This study aimed to optimize the manufacturing process for oyster Crassostrea gigas snacks by immersing them in a sugar-salt solution and using low-temperature vacuum frying to enhance their distinctive taste and health. The optimization used response...

      This study aimed to optimize the manufacturing process for oyster Crassostrea gigas snacks by immersing them in a sugar-salt solution and using low-temperature vacuum frying to enhance their distinctive taste and health. The optimization used response surface methodology with a central composite rotatable design. Water (A), high fructose syrup (B), and salt (C) were used as independent variables. Formulation ratios were encoded using transformed values [X1, A/(B+C); X2, B/C]. The dependent variables were moisture content (Y1), browning degree (Y2), and overall acceptability (Y3). The optimal formulation conditions were water (73.9%), high fructose syrup (24.8%), and salt (1.3%), with predicted values of Y1, Y2, and Y3 at 2.9 g/100 g, 0.650 A420nm, and 8.2 points, respectively. For the low-temperature vacuum frying process, optimization used a central composite design, with temperature (X1) and time (X2) as independent variables. The dependent variables were moisture content (Y1), texture (Y2), and sensory chewiness (Y3). Optimal conditions were determined as 100.1°C and 1,020 s of frying time, resulting in predicted values of Y1, Y2, and Y3 at 4.8 g/100 g, 1,451 g/cm², and 7.0 points, respectively. Response surface analysis model demonstrated no significant differences between the experimental and predicted results (P<0.05).

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      참고문헌 (Reference)

      1 Moreira RG, "Vacuum frying versus conventional frying-an overview" 116 : 723-734, 2014

      2 Şen Yılmaz EB, "Utilization of yeast extract as a flavor enhancer and masking agent in sodium-reduced marinated shrimp" 29 : 182-, 2023

      3 Xu Z, "Understanding the frying process of plant-based foods pretreated with pulsed electric fields using frying models" 9 : 949-, 2020

      4 Salvador A, "Understanding potato chips crispy texture by simultaneous fracture and acoustic measurements, and sensory analysis" 42 : 763-767, 2009

      5 Liu L, "Traditional fermented soybean products : Processing, flavor formation, nutritional and biological activities" 62 : 1971-1989, 2022

      6 Chung CY, "Studies on the browning of dehydrated foods as a function of water activity-I Effect of Aw on browning in amino acid-lipid system" 42 : 697-702, 1976

      7 Handayani OW, "Rice bran for diabetes mellitus prevention and snackification" Universitas Negeri Semarang 2020

      8 Bezerra MA, "Response surface methodology(RSM)as a tool for optimization in analytical chemistry" 76 : 965-977, 2008

      9 Su Y, "Reduction of oil uptake with osmotic dehydration and coating pre-treatment in microwave-assisted vacuum fried potato chips" 39 : 100825-, 2021

      10 Zhang X, "Recent developments in frying technologies applied to fresh foods" 98 : 68-81, 2020

      1 Moreira RG, "Vacuum frying versus conventional frying-an overview" 116 : 723-734, 2014

      2 Şen Yılmaz EB, "Utilization of yeast extract as a flavor enhancer and masking agent in sodium-reduced marinated shrimp" 29 : 182-, 2023

      3 Xu Z, "Understanding the frying process of plant-based foods pretreated with pulsed electric fields using frying models" 9 : 949-, 2020

      4 Salvador A, "Understanding potato chips crispy texture by simultaneous fracture and acoustic measurements, and sensory analysis" 42 : 763-767, 2009

      5 Liu L, "Traditional fermented soybean products : Processing, flavor formation, nutritional and biological activities" 62 : 1971-1989, 2022

      6 Chung CY, "Studies on the browning of dehydrated foods as a function of water activity-I Effect of Aw on browning in amino acid-lipid system" 42 : 697-702, 1976

      7 Handayani OW, "Rice bran for diabetes mellitus prevention and snackification" Universitas Negeri Semarang 2020

      8 Bezerra MA, "Response surface methodology(RSM)as a tool for optimization in analytical chemistry" 76 : 965-977, 2008

      9 Su Y, "Reduction of oil uptake with osmotic dehydration and coating pre-treatment in microwave-assisted vacuum fried potato chips" 39 : 100825-, 2021

      10 Zhang X, "Recent developments in frying technologies applied to fresh foods" 98 : 68-81, 2020

      11 김형준 ; 윤민석 ; 박권현 ; 허민수 ; 김진수 ; 신준호, "Processing optimization of gelatin from rockfish skin based on yield" 13 : 1-11, 2010

      12 Hou PZ, "Optimization of extraction conditions for pollock skin gelatin" 69 : 393-398, 2004

      13 AOAC(Association of Official Analytical Chemists), "Official Methods of Analysis (17th Ed)"

      14 Ayustaningwarno F, "Nutritional and physicochemical quality of vacuum-fried mango chips is affected by ripening stage, frying temperature, and time" 7 : 95-, 2020

      15 조승목 ; 김지영 ; 윤민석 ; 양혜진 ; 엄민영 ; 박주동 ; 박은정 ; 유현일 ; 백재민 ; 조진호, "Monitoring and optimization of the effects of the blending ratio of corn, sesame, and perilla oils on the oxidation and sensory quality of seasoned laver Pyropia spp" 18 : 27-33, 2015

      16 Dueik V, "Microstructural approach to understand oil absorption during vacuum and atmospheric frying" 111 : 528-536, 2012

      17 Li B, "Integrated application of transcriptomics and metabolomics provides insights into glycogen content regulation in the Pacific oyster Crassostrea gigas" 18 : 713-, 2017

      18 Brugiapaglia A, "Influence of the housing system on meat quality of double muscled piemontese young bulls" 145 : 73-78, 2012

      19 Ophithakorn T, "Influence of temperature on microstructure and oil content in vacuum frying of fish tofu" 3 : 170-174, 2016

      20 Rana MM, "Improved hot smoke processing of chub mackerel(Scomber japonicus)promotes sensorial, physicochemical and microbiological characteristics" 11 : 2629-, 2021

      21 Yamaura K, "Identification and tissue expression analysis of C-type lectin and galectin in the Pacific oyster, Crassostrea gigas" 149 : 168-175, 2008

      22 Varlet V, "Handbook of Seafood and Seafood Products Analysis" CRC Press 251-272, 2009

      23 IMARC, "Global Oyster Market: Industry Trends, Share, Size, Growth, Opportunity, and Forecast 2024-2032"

      24 Meng J, "Genome-wide association analysis of nutrient traits in the oyster Crassostrea gigas : Genetic effect and interaction network" 20 : 1-14, 2019

      25 박선영 ; 김용중 ; 강상인 ; 이정석 ; 김진수, "Food component characteristics of bone-softened mackerel Scomber japonicus product" 51 : 623-631, 2018

      26 KOSIS (Korean Statistical Information Service), "Fisheries Statistics"

      27 García-Segovia P, "Effects of processing conditions on the quality of vacuum fried cassava chips(Manihot esculenta Crantz)" 69 : 515-521, 2016

      28 Devi S, "Effect of ultrasound and microwave assisted vacuum frying on mushroom(Agaricus bisporus)chips quality" 25 : 111-117, 2018

      29 Hasimah HA, "Effect of pretreatments on sensory characteristics of vacuum fried pineapple snack-a preliminary investigation" 902 : 555-558, 2011

      30 김다송 ; 신현재, "Effect of pretreatment method on the physical properties of vacuum-fried sweet potato chips" 14 : 107-113, 2021

      31 이교연 ; 정재봉 ; 박찬양 ; 김아나 ; 소슬아 ; 샤피어라만 ; 최성길, "Effect of pre-soaking with salt and sugar treatments on quality characteristics of dried top shell(Hexaplex Nigritus)" 50 : 139-149, 2016

      32 Liu S, "Characterization, fluctuation and tissue differences in nutrient content in the Pacific oyster(Crassostrea gigas)in Qingdao, northern China" 51 : 1353-1364, 2020

      33 Yuasa M, "Characterization of taste and micronutrient content of rock oysters(Crassostrea nippona)and Pacific oysters Crassostrea gigas)in Japan" 13 : 52-57, 2018

      34 Jeong BY, "Changes in proximate compositions of the oysters(Crassostrea gigas)cultured with Korean and Japanese spats" 32 : 563-567, 1999

      35 Arab-Tehrany E, "Beneficial effects and oxidative stability of omega-3 long-chain polyunsaturated fatty acids" 25 : 24-33, 2012

      36 Chudy S, "Application of microwave vacuum drying for snack production : Characteristics of pure cheese puffs" 72 : 82-88, 2019

      37 Negara BFSP, "Application of deep, vacuum, and air frying methods to fry chub mackerel(Scomber japonicus)" 9 : 1225-, 2021

      38 최소영 ; 고승혜 ; 정현철, "Antioxidant activities and physicochemical properties of porridge by freeze dried lotus root powder of different ratios" 25 : 147-158, 2019

      39 KREI(Korea Rural Economic Institute), "2021 Food Balance Sheet"

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