This study investigates the analysis of solute clustering in Al-Mg-Si-Cu-Sn alloys using atom probe tomography (APT), focusing on the effects of region of interest (ROI) selection and user-defined parameters on data reconstruction and cluster identifi...
This study investigates the analysis of solute clustering in Al-Mg-Si-Cu-Sn alloys using atom probe tomography (APT), focusing on the effects of region of interest (ROI) selection and user-defined parameters on data reconstruction and cluster identification algorithms. To minimize analysis errors, the following findings and recommendations are proposed: First, the presence of pole regions in the APT reconstruction significantly impacts cluster analysis results. Analyses excluding these pole regions from the outset (“Partial”) minimize compositional bias caused by Si-surface migration to the pole regions, easily visualized by iso-concentration surfaces, making this the recommended approach. Second, results from fixed sets of parameters for the maximum separation (MS) algorithm for cluster identification were compared with results obtained with parameters optimized for each dataset using comparator data from the random labelling process (RLP). Fixed parameters showed limitations in detecting clusters under varying conditions, while the parameters set by RLP more accurately reflected the atomic distribution. Dmax variability due to randomization affected cluster detection, with overly small Dmax splitting clusters and overly large Dmax misidentifying matrix regions as clusters, emphasizing the need for careful parameter selection. Lastly, spatial normalization was applied to determine the inclusion of Cu and Sn within clusters with sufficient statistical significance. Results showed that Cu is incorporated into clusters, while Sn is excluded. The normalization method is essential for reliable APT analysis, ensuring accurate interpretation of cluster formation and alloying element effects.