Unconventional techniques for the production of light alloys and composites

목차 (Table of Contents)

• CONTENTS
• 1 Introduction = 1
• 1.1 Aluminum = 2
• 1.2 Magnesium = 3
• 1.3 Titanium = 3
• 1.4 Beryllium = 4
• 1.5 Metal Matrix Composites = 4
• 1.6 Reinforcing Materials = 4
• 1.7 Production Techniques of Light Alloys and Composites = 5
• 1.8 Powder Metallurgy = 6
• 1.9 Mechanical Alloying and Milling = 6
• 1.10 Sandwich Technique = 6
• 1.11 Severe Plastic Deformation = 7
• 1.12 Additive Manufacturing = 7
• 1.13 Thermal Spray Coatings = 8
• 1.14 Characterization Techniques = 8
• 1.15 Mechanical Properties = 9
• 1.16 Applications of Light Alloys and Composites = 9
• References = 10
• 2 Manufacturing Processes of Light Metals and Composites = 13
• 2.1 Introduction to Manufacturing Process = 13
• 2.2 Unconventional Manufacturing Processes for Nanocomposites = 19
• 2.2.1 Stir Casting = 20
• 2.2.2 Semisolid Metal = 20
• 2.2.3 Selective Laser Melting = 20
• 2.3 Design of New Alloys = 21
• 2.4 Conclusions = 30
• References = 30
• 3 Powder Metallurgy = 33
• 3.1 Introduction = 33
• 3.2 Advantages of Powder Metallurgy = 35
• 3.3 Metal Powder Materials for the Development of Light Alloys = 35
• 3.4 Consolidation of Metal Powders = 37
• 3.5 Sintering of Metal Powders = 38
• 3.6 Powder Metallurgy and Mechanical Alloying in the Production of Light Alloys Strengthened with Carbon Nanotubes = 40
• 3.7 Conclusions = 46
• References = 46
• 4 Sandwich Technique = 49
• 4.1 Introduction to the Sandwich Technique = 49
• 4.2 Magnesium Alloys = 50
• 4.3 Aluminum Alloys = 51
• 4.4 Metal Matrix Composites Synthesis = 51
• 4.4.1 Polymer Matrix Composites Synthesis = 51
• 4.4.2 Metal Matrix Composite Synthesis = 53
• 4.4.3 Diffusion Bonding Mechanism = 54
• 4.4.4 Microstructural and Structural Analysis of Composites = 58
• 4.4.5 Dispersion Quantification of MWCNTs in Metal Matrix Composites Fabricated by the Sandwich Technique = 61
• 4.4.6 Microstructural Evolution Between Metallic Sheets in the Composites = 62
• 4.4.7 Bulk Mechanical Properties of Metal Matrix / MWCNTs Composites = 63
• 4.5 Conclusions = 65
• References = 66
• 5 Severe Plastic Deformation = 69
• 5.1 Introduction to Severe Plastic Deformation = 69
• 5.2 High-Pressure Torsion = 69
• 5.3 Titanium-Magnesium Alloys = 71
• 5.4 Ti-Mg Alloys Synthesized by HPT = 72
• 5.5 Characterization of Ti-Mg Alloys = 76
• 5.6 Conclusions = 86
• References = 86
• 6 Additive Manufacturing = 89
• 6.1 Introduction to Additive Metal Manufacturing = 89
• 6.2 Characteristics and Advantages of Additive Metal Manufacturing = 91
• 6.3 Technologies Used in the AM of Light Alloys and Composites = 94
• 6.3.1 Direct Metal Laser Sintering = 94
• 6.3.2 Process and Equipment Used in DMLS = 95
• 6.3.3 Powders Used in DMLS = 95
• 6.3.4 Use of DMLS in the Plastic Injection Mold Industry = 97
• 6.4 Cold Spray Low Pressure = 98
• 6.4.1 Process and Equipment Used in CSLP = 98
• 6.4.2 Powders Used in CSLP = 99
• 6.5 Conclusions = 101
• References = 101
• 7 Thermal Spray Coatings = 103
• 7.1 Introduction to Thermal Spray Processes = 103
• 7.2 Thermal Spray Processes Used to Coat Light Alloys = 106
• 7.2.1 Combustion Flame Spray = 107
• 7.2.2 Arc Spray = 108
• 7.2.3 High Velocity Oxy-Fuel = 109
• 7.2.4 Cold and Warm Spray = 110
• 7.3 Spray Materials for Modification of Light Alloys = 112
• 7.4 Microstructure of Coatings = 115
• 7.5 Conclusions = 123
• References = 125
• 8 Characterization Techniques = 129
• 8.1 Introduction to Characterization Techniques = 129
• 8.2 Chemical Analysis = 130
• 8.3 Thermal Analysis = 131
• 8.4 Density Measurement = 131
• 8.4.1 Archimedes’ Method = 132
• 8.4.2 Pycnometry = 133
• 8.4.3 Computed Tomography Scanning = 135
• 8.5 Optical Microscopy = 136
• 8.6 X-Ray Diffraction = 136
• 8.7 Raman Spectroscopy = 138
• 8.8 Scanning Electron Microscopy and Energy-Dispersive Spectroscopy = 140
• 8.9 TEM Sample Preparation = 143
• 8.9.1 Electropolishing = 143
• 8.9.2 Ultramicrotomy = 144
• 8.9.3 Focused Ion Beam = 144
• 8.10 Transmission Electron Microscopy = 145
• 8.11 High-Resolution Transmission Electron Microscopy = 147
• 8.12 Electron Energy Loss Spectroscopy (EELS) = 149
• 8.13 X-Ray Photoelectron Spectroscopy = 150
• 8.14 Mechanical Properties = 151
• 8.14.1 Bulk-Scale Mechanical Testing = 152
• 8.14.2 Nano- and Micromechanical Testing = 155
• 8.15 Conclusions = 162
• References = 163
• 9 Interface Characterization = 167
• 9.1 Introduction to the Interface Behavior Between Metal Matrix and Reinforcement = 167
• 9.2 Interface Strengthening Mechanisms in Light Metallic Materials = 169
• 9.3 Other Interactions Between CNTs and Metal Matrix = 170
• 9.4 Interface Characterization in Metal Matrix Composites = 171
• 9.4.1 Interface Characterization in Composites Fabricated by Sandwich Technique = 171
• 9.4.2 TEM Analysis of Metal Matrix Composites = 173
• 9.4.3 HRTEM Analysis at the Interface Between MWCNTs and Metal Matrix = 174
• 9.4.4 Elemental Analysis and Energy Loss Spectroscopy at the Interface Between MWCNTS and Metal Matrix = 179
• 9.5 Conclusions = 180
• References = 181
• 10 Applications in the Aeronautical and Aerospace Industries = 183
• 10.1 Introduction to Industrial Applications of Light Alloys and Composites = 183
• 10.2 Applications of Thermal Spray Coatings = 185
• 10.3 Conclusions = 194
• References = 195
• Index = 197