For tool wear sensing to predict tool life, in the drilling of steel(SM45C) using H·S·S drills of 10.4mm dia. at V=22.5m/min(690rpm), f=0.1mm/rev, the results obtained are as follows ;
1) High-speed steel drill life is found to be a strong functio...
For tool wear sensing to predict tool life, in the drilling of steel(SM45C) using H·S·S drills of 10.4mm dia. at V=22.5m/min(690rpm), f=0.1mm/rev, the results obtained are as follows ;
1) High-speed steel drill life is found to be a strong function of the work material hardness(T??αH??) when drillin steel(SM45C).
2) It would be advisable to predetermine the tool life criteria when theaverage flank wear is reached the region where flank wear occurrs at agradually increasing rate(V??≒0.10mm).
3) Using orthogonal cutting model, equations to calculate torque(M) and thrust(T) generated during a drilling operation with gradual tool wear are obtained.
M=0.125 H??·d²·f + 0.047 H??·d²·ωf + 0.3925 H??·d²·r
T= 0.3214 H??·d·f + 0.0972 H??·d·ωf + 0.9158 H??·d·r