Electrospinning is a nano-scale fiber production method with various polymer materials. This technique allows simple fiber diameters control by changing the physical conditions such as applied voltage and polymer solution viscosity during the fabricat...
Electrospinning is a nano-scale fiber production method with various polymer materials. This technique allows simple fiber diameters control by changing the physical conditions such as applied voltage and polymer solution viscosity during the fabrication process. The electrospun polymer fibers form a thin porous film with high surface area to volume ratio. Due to these unique characteristics, it is widely used for many application fields such as textiles, filters, biomedicine, drug delivery, energy, and sensors. For the electrospun film fabrication, typical electrospinning process is based on planar substrate equipment. In planar substrate based electrospinning method purpose to produce fiber with regular diameter that is necessary to uniform electric field on planar surfaces. Planar substrate based electrospinning process has obstacles to apply non-planar and conductive material surface. To solve this problem, substrate-free electrospinning method has to be developed. In the electrospinning history, various wire-based electrodes have been proposed for specific nano-porous film fabrication and applications. A simple physics in electrospinning technique offer the possibilities for using wire-based electrodes such as circle, rectangular, parallel wires and so on. However, experimental approaches are limited due to difficulties to find exact working condition and control the physical variables. Here, we investigate a circle electrode in the electrospinning process for the fabrication of substrate-free, freestanding nanofiber films. Circle electrode-based electrospinning is controlled by varying the applied voltage and the metal needle tip-to-collector distance. A hollow cylinder is used as the circle electrode to ensure stable electrostatic conditions on the top surface of the cylinder collector. Numerical simulation is used to determine the electric field in the electrospinning process for quantitative analysis. The freestanding electrospun film can be transferred as a coating to a non-planar surface without using additional processes. Thus, the electrospinning process using the circle electrode collector was successfully optimized for freestanding film fabrication. Substrate-free electrospun films can be applied to multifunctional filters for dust filtration with humidity blocking. Regarding future applications, the circle electrode-based electrospinning process verified the potential for integrating freestanding electrospun films into organs-on-chip, biochemical sensors, and microfluidic analysis systems.