The rising demand for eco-friendly, biodegradable, and functional materials in food packaging and preservation has prompted research into bio-based alternatives to synthetic polymers. This study explored bio-based functional materials derived from pur...
The rising demand for eco-friendly, biodegradable, and functional materials in food packaging and preservation has prompted research into bio-based alternatives to synthetic polymers. This study explored bio-based functional materials derived from purple sweet potato (PSP) and starch using green extraction methods and innovative modification techniques, aimed at applications in smart packaging, active packaging, and emulsion stabilization. Anthocyanin (AC)-rich purple sweet potato and starch were examined as synergistic, bio-based resources for developing green functional materials for food packaging and stabilizing lipophilic bioactives. The study established a conceptual framework through an overview of the composition and biological activities of PSP, new methods for anthocyanin extraction, innovative structural modification of starch, and the physicochemical principles of natural deep eutectic solvents (NADES) and subcritical water hydrolysis (SWH). Using this framework, we enhanced ultrasound-assisted NADES extraction to optimize AC from PSP via response surface methodology. This method yielded significantly higher pigment and phenolic contents, as well as stronger radical-scavenging activities, compared to conventional acidified ethanol. The crude AC-NADES extracts were directly incorporated into starch–gelatin matrices to produce biodegradable smart films. In these films, NADES served both as the extraction medium and the plasticizer, improving tensile strength, water barrier properties, and pH- responsive color changes suitable for monitoring freshness while maintaining antioxidant capacity. Meanwhile, SWH was employed as an eco-friendly technique to modify the molecular structure of potato starch by reducing its molecular weight, increasing its apparent amylose content, and altering its crystallinity. This resulted in improved cold-water solubility, swelling, and water-holding capacity. The study developed hydrogels from starch treated with subcritical water, which were dried with supercritical CO2 to create low-density, highly porous aerogels. When loaded with phenolic-rich purple sweet potato peel extracts, these aerogels exhibited high water absorption, robust ABTS+ and DPPH radical scavenging, and sustained release of bioactives in both hydrophilic and hydrophobic food simulants. Application tests on fresh chicken breast demonstrated that these bioactive aerogels could absorb exudates while delivering antioxidant protection and enhancing food quality. This suggests that aerogels derived from subcritically hydrolyzed starch could serve as a potential absorbent insert in active packaging systems. Finally, the study examined subcritical water–hydrolyzed starches as solid particle stabilizers for Pickering emulsions of astaxanthin-rich sunflower oil. Starch fractions produced at intermediate hydrolysis temperatures (120 °C – 150 °C) had optimized molecular weight and amylose levels, resulting in finer droplet size distributions, improved rheological structuring, enhanced antioxidant activity, and better retention of astaxanthin during storage and gastrointestinal digestion compared to a control stabilized with Tween 80. Overall, the findings demonstrate that integrating ultrasound-assisted NADES extraction with SWH supports the development of multifunctional, starch- and PSP-based materials that provide antioxidant properties, moisture control, structural integrity, interfacial stabilization, and pH responsiveness within a comprehensive green chemistry framework. This research advances the fundamental understanding of process–structure–function relationships in biopolymer– polyphenol systems and their practical applications in active and intelligent packaging and delivery platforms for food, nutraceutical, and cosmetic uses. Keywords: Purple sweet potato, Anthocyanin, Natural deep eutectic solvents, Subcritical water hydrolysis, Antioxidant activity, Aerogels, Smart film, Starch modification, Pickering emulsion.