In this study, the cobalt thin film was etched through cyclic etching using a two-step process of Cl2 plasma and Ar sputtering. In the first step, the cobalt surface was chlorinated by exposing the cobalt thin films to Cl2 plasma to form a CoCl2 layer...
In this study, the cobalt thin film was etched through cyclic etching using a two-step process of Cl2 plasma and Ar sputtering. In the first step, the cobalt surface was chlorinated by exposing the cobalt thin films to Cl2 plasma to form a CoCl2 layer, and the chlorinated cobalt thin film was removed through Ar sputtering in the second step. In the first step, the saturation point of the CoCl2 layer was confirmed through XPS surface analysis, and it was confirmed through XPS depth profile analysis that the CoCl2 layer was saturated to a thickness of 2 nm. In the second step, the dc-bias voltage and Ar sputtering time were changed to optimize the removal of the CoCl2 layer. In the second step, similarly, the point where the CoCl2 layer was removed was confirmed through XPS surface analysis. In addition, the etch profiles and EPCs were obtained according to the dc-bias voltage and Ar sputtering time. The results reveal the close relationship between the thickness of the CoCl2 layer and the sputtering conditions, which affects the etch profile of the cobalt thin films. Finally, the 300 nm pattern size of the cobalt thin film was successfully etched without redeposition of the sidewall through the cyclic etching of the two-step process. Keywords: cobalt thin films, cyclic etching, ALE, dc-bias voltage, Ar sputtering, surface modification