Aqueous zinc-ion batteries (AZIBs) are highly attractive as energy- storage systems owing to their inherent safety, low cost, and simple assembly processes. However, the growth of Zn dendrites and side reactions at the Zn metal anode significantly deg...
Aqueous zinc-ion batteries (AZIBs) are highly attractive as energy- storage systems owing to their inherent safety, low cost, and simple assembly processes. However, the growth of Zn dendrites and side reactions at the Zn metal anode significantly degrade their electrochemical performance and long-term stability. To address these issues, this study introduced a surface modification approach to enhance the lifespan and cycling stability of AZIBs by constructing an artificial inorganic protective layer on the Zn anode using the spray pyrolysis deposition (SPD) technique. The research focuses on optimizing the coating conditions for the artificial zinc sulfide (ZnS) protective layer and elucidating its mechanism in suppressing dendrite growth and preventing side reactions on the Zn metal anode. Through experiments and density functional theory (DFT) simulations, the fundamental mechanism of uniform Zn plating underneath the ZnS protective layer is demonstrated. The ZnS protective layer promotes Zn atom adsorption while suppressing clustering, enabling uniform Zn deposition. In addition, defects within the thin ZnS coating layer modulate Zn2+ adsorption and diffusion, which facilitates Zn plating underneath the protective layer. This mechanism promotes uniform Zn nucleation and enhances the kinetics of Zn2+, preventing dendrite formation and side reactions, thereby improving the battery's stability and electrochemical performance. The resulting Zn@ZnS||Zn@ZnS symmetric cell achieves a extended cycle life of over 1600 hours and delivers excellent rate performance. Furthermore, the Zn@ZnS||MnO2 full cell maintains a high coulombic efficiency of 99.5% and a capacity retention of 80.1% after 1500 cycles at a current density of 0.5 A g⁻¹, demonstrating exceptional cycling stability. These insights into the development of effective artificial protective layers for uniform nucleation, offering a pathway to extend the lifespan and enable dendrite-free Zn anodes for advanced AZIBs. In addition, this approach holds promise as a foundation for addressing similar challenges in other metal electrodes, such as lithium and sodium.