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    KCI등재 SCI SCIE SCOPUS

    Effects of Variation of Heat Flux Released from the Meniscus on the Surface Shape of the Solidified Shell During Continuous Casting

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    https://www.riss.kr/link?id=A107936904

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    다국어 초록 (Multilingual Abstract) kakao i 다국어 번역

    Mold oscillations, widely used in continuous casting for infiltrating the mold flux between the mold and the solidified shell,change periodically the heat flux from the meniscus to mold. These variations of the heat flux affect the solidification behaviornear an initial solidification position. Because the surface shape of the solidified shell is influenced by the initial solidificationbehavior, it is important to understand the relation between the mold oscillation, the heat flux and initial solidificationbehavior. In the present study, we developed a numerical model that simulates the flow and thermal behavior of the moldflux near the meniscus. Using this model, we analyze the effects of the variations of the heat flux from the meniscus on theinitial solidification position and suggest the formation mechanism of the oscillation marks (OMs) and the hooks. Also, wewill present quantitative results about the depth of the OMs and the length of the hooks at the conditions used in the presentstudy. The factors that influence the hooks’ types and the causes of the irregularity of the shell surface are also discussed.
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    Mold oscillations, widely used in continuous casting for infiltrating the mold flux between the mold and the solidified shell,change periodically the heat flux from the meniscus to mold. These variations of the heat flux affect the solidification beha...

    Mold oscillations, widely used in continuous casting for infiltrating the mold flux between the mold and the solidified shell,change periodically the heat flux from the meniscus to mold. These variations of the heat flux affect the solidification behaviornear an initial solidification position. Because the surface shape of the solidified shell is influenced by the initial solidificationbehavior, it is important to understand the relation between the mold oscillation, the heat flux and initial solidificationbehavior. In the present study, we developed a numerical model that simulates the flow and thermal behavior of the moldflux near the meniscus. Using this model, we analyze the effects of the variations of the heat flux from the meniscus on theinitial solidification position and suggest the formation mechanism of the oscillation marks (OMs) and the hooks. Also, wewill present quantitative results about the depth of the OMs and the length of the hooks at the conditions used in the presentstudy. The factors that influence the hooks’ types and the causes of the irregularity of the shell surface are also discussed.

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    참고문헌 (Reference)

    1 박태호, "강의 연속주조시 Mold Oscillation에 따른 Flux층내의 동적 압력변화 해석" 한국주조공학회 24 (24): 26-33, 2004

    2 H. Tomono, "The liquid steel meniscus in molds and its relevance to the surface quality of castings" 12 : 409-411, 1981

    3 E. Takeuchi, "The formation of oscillation marks in the continuous casting of steel slabs" 15 : 493-509, 1984

    4 J. Cho, "Radiative heat transfer through mold fux flm during initial solidifcation in continuous casting of steel" 38 (38): 268-275, 1998

    5 J.J. Bikerman, "Physical surface" Academic Press Inc 1-13, 1970

    6 K. C. Mills, "Performance and properties of mould fuxes" 32 (32): 26-34, 2013

    7 고은이, "Numerical Modeling and Analysis of the Thermal Behavior of Copper Molds in Continuous Casting" 대한금속·재료학회 16 (16): 281-288, 2010

    8 M. Alizadeh, "New analytical model for local heat fux density in the mold in continuous casting of steel" 44 (44): 807-812, 2008

    9 Y. A. Meng, "Modeling transient slag-layer phenomena in the shell/mold gap in continuous casting of steel" 34 (34): 707-725, 2003

    10 J. Sengupta, "Micrograph evidence of meniscus solidifcation and sub-surface microstructure evolution in continuous-cast ultralow-carbon steels" 54 (54): 1165-1173, 2006

    1 박태호, "강의 연속주조시 Mold Oscillation에 따른 Flux층내의 동적 압력변화 해석" 한국주조공학회 24 (24): 26-33, 2004

    2 H. Tomono, "The liquid steel meniscus in molds and its relevance to the surface quality of castings" 12 : 409-411, 1981

    3 E. Takeuchi, "The formation of oscillation marks in the continuous casting of steel slabs" 15 : 493-509, 1984

    4 J. Cho, "Radiative heat transfer through mold fux flm during initial solidifcation in continuous casting of steel" 38 (38): 268-275, 1998

    5 J.J. Bikerman, "Physical surface" Academic Press Inc 1-13, 1970

    6 K. C. Mills, "Performance and properties of mould fuxes" 32 (32): 26-34, 2013

    7 고은이, "Numerical Modeling and Analysis of the Thermal Behavior of Copper Molds in Continuous Casting" 대한금속·재료학회 16 (16): 281-288, 2010

    8 M. Alizadeh, "New analytical model for local heat fux density in the mold in continuous casting of steel" 44 (44): 807-812, 2008

    9 Y. A. Meng, "Modeling transient slag-layer phenomena in the shell/mold gap in continuous casting of steel" 34 (34): 707-725, 2003

    10 J. Sengupta, "Micrograph evidence of meniscus solidifcation and sub-surface microstructure evolution in continuous-cast ultralow-carbon steels" 54 (54): 1165-1173, 2006

    11 H. -J. Shin, "Measurement and prediction of lubrication, powder consumption, and oscillation mark profles in ultra-low carbon steel slabs" 46 (46): 1635-1644, 2006

    12 C. Ojeda, "Mathematical modeling of thermal-fuid fow in the meniscus region during an oscillation cycle" 1 : 1017-1028, 2006

    13 H. Nakato et al., "Improvement of surface quality of continuous cast slabs by high frequency mold oscillation" 68 : 361-365, 1985

    14 Y. Meng, "Heat-transfer and solidifcation model of continuous slab casting: CON1D" 34 : 685-705, 2003

    15 J. Cho, "Heat transfer across mold fux flm in mold during initial solidifcation in continuous casting of steel" 38 (38): 834-842, 1998

    16 H. Yamamura, "Formation of a solidifed hook-like structure at the subsurface in ultra low carbon steel" 36 : S223-S226, 1996

    17 "FactSage 7.2. CRCT-ThermoFact.inc and GTT-Technologies, Montreal, Canada and Aachen, Germany"

    18 H. Tomono, "Elements of surface mark formation in continuous casting of steel (Solidifcation Technology in the Foundry and Cast House)" The Metals Society 524-531, 1983

    19 Thomas BG, "Effect of transverse depressions and oscillation marks on heat transfer in the continuous casting mold" 117-142, 1997

    20 H. Todoroki, "Effect of crystallization behavior of mold fux on slab surface quality of a Ti-bearing Fe–Cr–Ni super alloy cast by means of continuous casting process" 595–598 : 121-128, 2005

    21 A. Matsushita, "Direct observation of molten steel meniscus in CC mold during casting" 28 (28): 531-534, 1988

    22 K. Schwerdtfeger, "Depth of oscillation marks forming in continuous casting of steel" 31 : 813-826, 2000

    23 Jun Yong Park, "Characteristics of Medium Carbon Steel Solidification and Mold Flux Crystallization Using the Multi-Mold Simulator" 대한금속·재료학회 20 (20): 1103-1114, 2014

    24 K. C. Mills, "Calculation of physical properties for use in models of continuous casting process-part 1 : mould slags" 56 (56): 264-273, 2016

    25 "CFD-ACE+ V2017.5. ESI Group, Paris, FRANCE"

    26 이준영, "Analysis of the Origin of Periodic Oscillatory Flow in the Continuous Casting Mold" 대한금속·재료학회 21 (21): 295-302, 2015

    27 J. Sengupta, "A new mechanism of hook formation during continuous casting of ultralow-carbon steel slabs" 37 (37): 1597-1611, 2006

    28 A. Badri, "A mold simulator for the continuous casting of steel: part II. the formation of oscillation marks during the continuous casting of low carbon steel" 36 : 373-383, 2005

    29 A. Yamauchi, "A mathematical model for prediction of thickness of mould fux flm in continuous casting mould" 42 (42): 1084-1093, 2002

    30 P.E. Ramirez-Lopez, "A Unifed mechanism for the formation of oscillation marks" 43 (43): 109-122, 2012

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