Block copolymers (BCPs) can spontaneously form ordered domains only a few nanometers in size, making them highly attractive for device fabrication across diverse fields. Despite extensive efforts to exploit BCP self-assembly, particularly in thin film...
Block copolymers (BCPs) can spontaneously form ordered domains only a few nanometers in size, making them highly attractive for device fabrication across diverse fields. Despite extensive efforts to exploit BCP self-assembly, particularly in thin films, practical application remains limited because strategies to precisely and efficiently control their nanostructures are difficult to establish.
Polymers in thin films exhibit markedly different behavior from their bulk counterparts. This disparity arises primarily from interfacial effects, which dominate in two-dimensional systems, and from geometric confinement, which imposes additional restrictions on chain mobility. As a result, understanding polymer thin films from a thermodynamic perspective is essential for controlling and designing desired nanostructures.
This dissertation addresses these challenges by integrating interfacial engineering, lattice manipulation, and polymer topology control to expand the structural and functional design space of polymer thin films. Chapter 2 introduces a frustrated interfacial self-assembled layer coating that neutralizes surface energies and induces perpendicular orientation of BCP domains. Chapter 3 demonstrates lattice engineering of sphere-forming BCPs under solvent vapor annealing, achieving transitions from hexagonal to orthorhombic and square lattices and enabling fabrication of alternating bimetallic nanodot arrays with enhanced hydrogen evolution activity. Chapter 4 explores integration with EUV lithography, using resist-defined guides to direct BCP assembly toward tip-to-tip structures beyond conventional morphologies. Chapter 5 investigates polymer topology as an entropic variable, providing the first direct experimental validation of topological entropy gain through chain threading.