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Fly ash 분급기(分級機)로서 화력발전소(火力發電所) 전기집진기(電氣集塵機)의 활용(利用)
이승헌,Lee, Seung-Heun 한국자원리싸이클링학회 2010 資源 리싸이클링 Vol.19 No.2
대부분의 화력발전소에서 전기집진기의 각각의 호파에서 포집된 fly ash는 하나의 라인으로 수송되어 fly ash 원분 사이로에 저장된다. 필요량은 분급장치에 공급되어 기류식 분급기에 의해 정제회와 조분으로 분리되어 각각의 사이로 등에 저장된다. 그러나 전기집진기의 호파에 포집된 fly ash는 전기집진기의 후단 호파일수록 비표면적이 커지는 등 fly ash의 성질이 다르므로 전기집진기 호파 위치 자체가 분급 효과가 있는 것으로 생각할 수 있다. 본 연구는 화력발전소의 전기집진기 각각의 호파에서 채취한 fly ash의 물리적, 화학적, 광물학적 성질을 조사하여 전기집진기가 분급기로서의 가능성을 검토하였다. 그 결과 새로운 fly ash 분급 프로세스로 전기집진기의 호파의 위치별 채취를 제안하고 분급능력이 있다는 것을 확인하였다. 그리고 기류식 분급기로는 얻을 수 없는 고품질 fly ash를 획득하는 것도 가능하였다. In most coal fired power plants, fly ashes collected from each of hoppers in the electrostatic precipitator are transported and stored in a silo. However the properties of the fly ashes collected from each of hoppers in electrostatic precipitator varies with the distance of the collection field from the boiler. The more distance hopper gets fly ash with larger specific surface area. Therefore, in electrostatic precipitator the hopper itself is expected to have the effect of classifying fly ashes. This study examines the physical, chemical and mineralogical properties of fly ash, collected from each of hoppers attached to an electrostatic precipitator in the coal fired power plant and looks into the possibility of the electrostatic precipitator being used as a classifier. Also, the study reviewed the possibility of acquiring high quality fly ash.
이승헌,황해정,권성구,Lee, Seung-Heun,Hwang, Hae-Jeong,Kwon, Sung-Ku 한국세라믹학회 2006 한국세라믹학회지 Vol.43 No.7
Properties of slag cement that contained 50 wt% of blast furnace slag were studied when replaced blast furnace slag powder with electric arc furnace slag powder. Electric arc furnace slag was aged for about 2 months in the air by being crushed to be 1-3 mm in size. As a result of the experiment, it was proven that the water content for obtaining the same consistency became decreased as slag is replaced with electric arc furnace slag instead of blast furnace slag. Also, the workability of mortar increased about 30% at the same ratio of water to binder when blast furnace slag was completely replaced with electric arc furnace slag. The compressive strength of mortar on the 28 days increased when a slag replacement rate became 10 wt%, however, it rather decreased when the slag replacement rate exceeded 10 wt%. The heat of hydration became higher for the first 14 h in case of the replacement of slag cement by electric arc furnace slag. Yet, it decreased when 14 h had passed. Therefore, when all blast furnace slag was replaced with electric arc furnace slag, about 15 cal/g heat of hydration decreased when it passed about 72 h.
폴리실리콘 슬러지를 원료로 사용한 포틀랜드 시멘트 클링커의 특성
이승헌,이세진,우양이,박정수,Lee, Seung-Heun,Lee, Se-Jin,Woo, Yang-Yee,Park, Jeoung-Soo 한국건설순환자원학회 2014 한국건설순환자원학회 논문집 Vol.2 No.4
본 연구는 태양광 소재인 폴리실리콘 제조시 부산되는 슬러지를 시멘트 클링커의 원료로서 사용 가능성에 대해 검토하였다. 시멘트 클링커를 제조 할 때, 폴리실리콘의 염소 성분이 소성과정에서 광화제로 작용하여 f-CaO 생성량을 낮추고, 시멘트 클링커 광물 중 $C_3S$ 생성량을 증가시킨 것으로 평가되었다. 또한 제조한 시멘트의 물리적 특성을 측정하였다. 제조 시멘트는 폴리실리콘 슬러지 함유량이 증가할수록 응결 시간을 단축시켰다. 이러한 결과는 염소 성분이 수화촉진제로써 작용해서 $C_3S$의 수화에 의해서 생성된 수산화칼슘의 용해를 촉진하기 때문이다. 또한 이러한 이유로 재령 1일에서의 모르타르 압축강도는 폴리실리콘 슬러지 함유량이 많을수록 컸다. 재령 3, 7, 28일 압축강도는 폴리실리콘 슬러지 첨가량 5wt%까지 증진되는 경향을 나타냈다. 이러한 이유는 클링커 제조 시 염소 성분이 $C_3S$ 광물 생성량을 증가시킴으로 3일 이후 압축강도를 증진시킨 것이다. This study reviewed the usability of sludge, a material that is additionally created when polysilicon (a solar light material) is produced, as the raw material for cement clinker. It was evaluated that when cement clinker is produced, the chloric component of polysilicon acted as a mineralizer in the firing process. In addition, the physical features of the produced cement were measured. The setting time of the produced cement was reduced as the amount of content of polysilicon sludge increased. Such results were drawn because the chloric component acted as hydration accelerator and enhanced the dissolution of calcium hydroxide that was formed by hydration of $C_3S$. Furthermore, for such reason, on the day 1, the compression strength of mortar increased as the content of polysilicon sludge increased. In day 3, 7, and 28, the tendency in which the compression strength increasing up to 5% of the amount of added polysilicon sludge was shown. It is because when clinker was produced, the chloric component increased the amount of $C_3S$ mineral created, thus enhancing the compression strength after day 3.
이승헌,박설우,유동우,김동현,Lee, Seung-Heun,Park, Seol-Woo,Yoo, Dong-Woo,Kim, Dong-Hyun 한국세라믹학회 2014 한국세라믹학회지 Vol.51 No.6
Air-cooled slag showed grindability approximately twice as good as that of water-cooled slag. While the studied water-cooled slag was composed of glass as constituent mineral, the air-cooled slag was mainly composed of melilite. It is assumed that the sulfur in air-cooled slag is mainly in the form of CaS, which is oxidized into $CaS_2O_3$ when in contact with air. $CaS_2O_3$, then, is released mainly as $S_2O{_3}^{2-}$ion when in contact with water. However, the sulfur in water-cooled slag functioned as a constituent of the glass structure, so the$S_2O{_3}^{2-}$ ion was not released even when in contact with water. When no chemical admixture was added, the blended cement of air-cooled slag showed higher fluidity and retention effect than those of the blended cement of the water-cooled slag. It seems that these discrepancies are caused by the initial hydration inhibition effect of cement by the $S_2O{_3}^{2-}$ ion of air-cooled slag. When a superplasticizer is added, the air-cooled slag used more superplasticizer than did the blast furnace slag for the same flow because the air-cooled slag had higher specific surface area due to the presence of micro-pores. Meanwhile, the blended cement of the air-cooled slag showed a greater fluidity retention effect than that of the blended cement of the water-cooled slag. This may be a combined effect of the increased use of superplasticizer and the presence of released $S_2O{_3}^{2-}$ ion; however, further, more detailed studies will need to be conducted.
알칼리 자극제(刺戟劑)에 의해 고로(讀爐) 수쇄(水碎) 슬래그의 주위(周圍)에 형성(形成)된 Reaction Rim의 특성(特性)
이승헌,문영범,Lee, Seung-Heun,Mun, Young-Bum 한국자원리싸이클링학회 2009 資源 리싸이클링 Vol.18 No.3
고로 수쇄 슬래그에 알칼리 자극제(NaOH+$Na_2O.SiO_2$)를 첨가한 계는 보통 포틀랜드 시멘트의 수화반응과 다르게, 수화반응 초기에 높은 농도의 $OH^-,\;[SiO_4]^{4-}$ 이온이 존재하게 되므로, 유도기가 없이 수화반응이 빠르게 진행되며, 슬래그 입자 주위에 수화물에 의한 reaction rim을 형성한다 반응기간 1일부터 고로 수쇄 슬래그 입자 주위에 $0.6{\mu}m$의 reaction rim이 형성되었고, 반응기간이 증가함에 따라 reaction rim의 두께는 증가하여 28일에 $1{\mu}m$으로 성장하였으며, 미반응 고로 수쇄 슬래그 입자는 각진 형태에서 구형의 형태로 변화되었다. 슬래그 입자의 내부로부터 reaction rim으로 갈수록 Ca/Si의 몰비는 감소하는 경향을 나타냈었다. 그리고 반응기간이 경과할수록 슬래그 입자 내부와 reaction rim간의 Ca/Si 몰비 차이는 작아졌으며, 생성된 수화물은 저결정성의 Ca/Si 몰비가 1.5 미만인 CSH(I)이었다. Since there are $OH^-,\;[SiO_4]^{4-}$ ion of high concentration at early hydration in the system added with activator (NaOH+$Na_2OSiO_2$) in the blast furnace slag, different from cement hydration, hydration progresses fast without induction period and forms reaction rim around the blast furnace slag grain. $0.6{\mu}m$ reaction rim was formed around the blast furnace slag grain from the 1 day of reaction period, and the thickness of reaction rim increases over the reaction time, growing to $1{\mu}m$ on the 28 days. Unreacted blast furnace slag grain deformed from angular shape to the spherical shape. Mole ratio of Ca/Si tends to decrease from inside of blast furnace slag grain to reaction rim. Difference of Ca/Si mole ratio between reaction rim and inside the blast furnace slag grain decreased and generated hydrate was a poor crystalline CSH(I) with Ca/Si mole ratio less than 1.5.