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김찬봉,양민양 대한기계학회 1994 대한기계학회논문집 Vol.18 No.1
5-axis CNC machining is being used in the manufacturing of tire mold, screw, and turbine blade because it can produce complex workpiece more efficiently and accurately than 3-axis CNC machining does. However, it is difficult to calculate the CL data in 5-axis CNC machining. This paper describes an efficient method to modify and edit the NC code and a data structure for representation of the workpiece produced by 5-axis CNC machining. Wireframe display of tool path and shading display of workpiece are used to represent verification results. Machining errors can be evaluated quantitively using the data structure based on the workpiece data model. The methods are implemented in a program with a IBM-PC and MS-Windows.
엔드밀링의 효과적인 절삭력 모델과 NC 검증시스템으로의 응용
김찬봉,양민양 대한기계학회 1995 대한기계학회논문집 Vol.19 No.7
This study represents the non-dimensional cutting force model. With the non-dimensional cutting force model it is possible to estimate efficiently the maximum cutting force during one revolution of cutter. Using the non-dimensional cutting force model, the feed rate and spindle speed are adjusted so as to satisfy the maximum cutting force and maximum machining error. To verify the accuracy and efficiency of the non-dimensional cutting force model, a series of experiments were conducted, and experimental results proved and verified the non-dimensional cutting force model. The NC toolpath verification system developed in this paper uses the non-dimensional cutting force model, so that it is effective for calculating the cutting force and adjusting the cutting conditions.
김찬봉,양민양 대한기계학회 1993 대한기계학회논문집 Vol.17 No.6
본 연구에서는 여러가지 입체 캠 기구에 대하여 기구학적인 구성조건과 캠 곡선을 바탕으로 매개변수형태의 포락면이론에 의하여 캠 형상을 구하고, 이를 직접 가공할 수 있는 NC 파트프로그램을 얻는 CAD/CAM 소프트웨어를 구성하여 정밀성, 생산성, 효율성 등을 증진하고자 한다. The effort of this paper is to develop a methodology of computer aided design and manufacture of spatial cams. The integrated CAD/CAM systems for spatial cams are developed to enable manufacturer to design and machine them readily. The contour of spatial cams can be obtained by applying envelope theory to the cam/follower motion. The mathematical cam contour is evaluated at some increment to generate the numerical data for the CNC programming. Incremental generation of points along a cam contour can be accomplished in consideration with the specified tolerance. The computerized procedure is described in detail with accompanying examples.
김찬봉,박세형,양민양 대한기계학회 1993 대한기계학회논문집 Vol.17 No.5
NC simulation has been used to replace the test cutting of NC machining. Although it can reduce the NC part programming effort, it still has a problem. If any error is found during the simulation, then the part has to be reprogrammed and it is time consumming. This paper presents a method for verifying and editing the NC code after the post-processing without going back to the part programming stage. A data structure and an algorithm to verify and edit the NC code interactively with the aid of graphics is introduced. Z-map method is used for the shaded image display and cross-sectional view display of the macined parts. The method was implemented in a IBM/PC-386 with MS-Windows software, and the multi-window function of the of the MS-Windows is used for the simultaneous editing and verification. 본 연구에서 제시된 방법은 Fig.2(c)에 나타낸 방법으로 공구궤적의 검증과 더불어 NC공구궤적의 잘못된 부분과 정도를 찾아내 수정할 수 있도록하여 기존의 NC검증시스템의 비효율성을 해결하고자 했다.
세가지 보간방법을 이용한 평판 캠의 CAD/CAM 시스템
김찬봉,양민양 대한기계학회 1991 대한기계학회논문집 Vol.15 No.3
본 연구에서는 여러가지 평판 캠 기구에 대하여 효율적이며 정밀한 설계 및 가공을 할 수 있도록 CAD/CAM 소프트웨어를 개발하는데 목적이 있다. 즉, 주어진 캠 곡선과 캠 기구의 구성조건을 바탕으로 포락선 이론에 의하여 캠 형상을 구하고, 원하 는 가공 방법을 선정하여 황삭가공과 정삭가공에 대한 NC 파트프로그램을 얻는 기능들 을 하나의 통합된 CAD/CAM 소프트웨어로 구성하여 생산성과 효율성 및 정밀성 향상에 기여하고자 한다.