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( A. K. Lakshminarayanan ),( V. Balasubramanian ),( R. Varahamoorthy ),( S. Babu ) 대한금속재료학회 ( 구 대한금속학회 ) 2008 METALS AND MATERIALS International Vol.14 No.6
Control of dilution is important in hardfacing, where low dilution is typically desirable. At present, most fabrication industries use shielded metal arc welding, gas metal arc welding, gas tungsten arc welding and submerged arc welding processes for hardfacing purposes. In these processes, the percentage of the dilution level is higher, ranging between 10 % and 30 %. In Plasma Transferred Arc (PTA) hardfacing, a solidified metallurgical bond between the deposit and the substrate is obtained with minimum dilution (less than 10 %). This paper highlights the application of response surface methodology to predict and optimize the percentage of the dilution of a cobalt-based hardfaced surface produced by the PTA process. Experiments were conducted based on a fully replicable five-factor, five-level central composite rotatable design and a mathematical model was developed using response surface methodology. Furthermore, the response surface methodology was used to optimize the process parameters that yield the lowest percentage of dilution.
C. S. Ramachandran,V. Balasubramanian,R. Varahamoorthy 대한금속·재료학회 2010 METALS AND MATERIALS International Vol.16 No.2
Abrasive slurry wear is generally defined as a mechanical interaction in which the material becomes lost in a surface that is in contact with moving particles, such as laden liquid. Slurry wear abrasion occurs in extruders, slurry pumps, and pipes that carry the slurry of minerals and ores in mineral processing industries. The life of the components used under slurry abrasion conditions is governed by the process parameters,the properties of the abrasive particles in the slurry, and the material properties. This paper analyses in detail the effects of operating variables, such as abrasive particle size, slurry concentration, speed of rotation, and slurry bath temperature, on the abrasive slurry wear behavior of a iron based alloy (stainless steel), cobalt based alloy (stellite), and nickel based alloy (colmonoy) surfaces produced by a Plasma Transferred Arc (PTA) hardfacing process. Of the four variables considered in this investigation, it was found that the slurry concentration had a predominant effect on the wear rate of hardfaced surfaces compared to the other variables. Microstructural analyses of the worned surfaces were carried out using SEM. Both the experimental and mathematical investigations showed that the wear resistance of an iron based alloy was 4 times better than the base metal. Similarly, the cobalt based alloy exhibited a 3 times higher wear resistance while the nickel based alloy showed a 2 times higher wear resistance compared to the base metal (carbon steel).