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Optimization of Wear Behavior on Cenosphere -Aluminium Composite
Saravanan, V.,Thyla, P.R.,Balakrishnan, S.R. Materials Research Society of Korea 2015 한국재료학회지 Vol.25 No.7
The magnitude of wear should be at a minimum for numerous automobile and aeronautical components. In the current work, composites were prepared by varying the cenosphere content using the conventional stir casting method. A uniform distribution of particles was ensured with the help of scanning electron microscopy (SEM). Three major parameters were chosen from various factors that affect the wear. A wear test was conducted with a pin-on-disc apparatus; the controlling parameters were volume percentages of reinforcement of 5, 10, 15, and 20%, applied loads of 9.8, 29.42, and 49.03 N, and sliding speeds of 1.26, 2.51, and 3.77 m/s. The design of the experiments (DOE) was performed by varying the different influencing parameters using the full factorial method. An analysis of variance (ANOVA) was used to analyze the effects of the parameters on the wear rate. Using regression analysis, a response curve was obtained based on the experimental results. The parameters in the resulting curve were optimized using the Genetic Algorithm (GA). The GA results were compared with those of an alternate efficient algorithm called Neural Networks (NNs).
Sripriyan Karuthapandi,Murugan Ramu,P. R. Thyla 대한기계학회 2017 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.31 No.5
This paper describes the relationships between the macrostructural characteristics of weld beads and the welding parameters in Gas metal arc welding (GMAW) using a flat wire electrode. Bead-on-plate welds were produced with a flat wire electrode and different combinations of input parameters (i.e., welding current, welding speed, and flat wire electrode orientation). The macrostructural characteristics of the weld beads, namely, deposition, bead width, total bead width, reinforcement height, penetration depth, and depth of HAZ were investigated. A mapping technique was employed to measure these characteristics in various segments of the weldment zones. Results show that the use of a flat wire electrode improves the depth-to-width (D/W) ratio by 16.5 % on average compared with the D/W ratio when a regular electrode is used in GMAW. Furthermore, a fuzzy logic model was established to predict the effects of the use of a flat electrode on the weldment shape profile with varying input parameters. The predictions of the model were compared with the experimental results.
Establishment of Structural Similitude for Elastic Models and Validation of Scaling Laws
Murugan Ramu,V. Prabhu Raja,P. R. Thyla 대한토목학회 2013 KSCE JOURNAL OF CIVIL ENGINEERING Vol.17 No.1
Scaled down models are widely used for experimental investigations on huge structures due to the limitation in the capacities of testing facilities, and, moreover, the experimentation on scaled models is less expensive. Also small scale models are often built with materials dissimilar to those of the prototype. However, only few studies have been carried out on the similitude laws for the prototype structures with small scale models built with a different material. In the present study, an attempt has been made to develop a scaling law for models to carry out the free vibration analysis of structures, based on the similitude requirement. The established scaling laws are validated analytically using simple test problems. The similitude relationship between the prototype and the model is validated with the aid of a case study using finite element analysis software.
Weld bead characterization of flat wire electrode in gmaw process part II: a numerical study
K. Sripriyan,M. Ramu,P. R. Thyla,K. Anantharuban 대한기계학회 2021 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.35 No.6
A comprehensive numerical model was developed to predict the transient temperature distribution during the gas metal arc welding process with the use of flat wire electrode (FW-GMAW). Since the perimeter of the flat wire electrode has increased, the turbulence of the molten characteristics is altered due to the effect of electromagnetic force. To validate, a general double ellipsoid moving heat source model was adopted and the numerical analysis predicted that the peak temperature had risen due to increased heat power density in the flat wire electrode. The proposed approach of numerical analysis confirmed that, the initial arc and steady state temperature was high for FW-GMAW process. In addition, the consequence of temperature distribution in FW-GMAW was analyzed and its significance to weld bead geometry was broadly discussed in this paper.