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        Static/dynamic contact FEA and experimental study for tooth profile modification of helical gears

        Yong-jun Wu,Jian-jun Wang,Qin-kai Han 대한기계학회 2012 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.26 No.5

        "With the development of high-performance computers, the contact finite element analysis (FEA) method has become more and more popular for studying both the static and dynamic behaviors of gear drives. In this paper, a precise tooth profile modification (TPM) approach of the helical gear pairs is presented first. The type and amount of the TPM are accurately determined by the static contact FEA results. Then dynamic contact simulations for the helical gear pairs with and without TPM are, respectively, carried out to evaluate the effect of the presented TPM approach on vibration reduction. No additional assumptions and simplifications are required for the static and dynamic contact analysis models. Vibration comparison experiments are also carried out on an open power flow test rig. Both the simulated and experimental results show that the presented precise TPM of helical gears is effective on vibration reduction around the working load, and the dynamic contact simulation is effective in estimating the effect of the TPM on vibration reduction in the designing stage."

      • KCI등재

        Contact finite element method for dynamic meshing characteristics analysis of continuous engaged gear drives

        Yong-jun Wu,Jian-jun Wang,Qin-kai Han 대한기계학회 2012 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.26 No.6

        The dynamic meshing characteristics of gear drives have been a major concern in the design of power transmission systems as they affect vibration, acoustic noise, durability and efficiency. Gaining a more comprehensive understanding of the dynamic meshing characteristics of continuous engaged gear drives is a key to the development of power transmission systems. In this paper, a dynamic contact finite element analysis method, considering the variation of the engaged teeth pairs, the loaded elastic and contact deformations, and the sliding friction, is presented for the dynamic meshing characteristics analysis of continuous and elastic engaged gear drives. Various kinds of continuous engaged gear models under low and high speed condition are simulated and compared using the presented method. The tooth profile modification was designed based on the simulation results. Moreover, the effects of the tooth profile modification, the sliding friction and the time-varying meshing stiffness upon the dynamic meshing characteristics of continuous engaged gear drives are discussed in detail. The results show that the method is not only effective in designing and evaluating the tooth profile modification, but also in studying the dynamic meshing characteristics of continuous engaged gear drives with realistic time-varying meshing stiffness and tooth sliding friction. The present method could provide an effective tool for vibration mechanism study and dynamic design of the continuous engaged gear drives considering more influence factors.

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