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Evolutionary multi-objective optimization of energy efficiency in electrical discharge machining
Marin Gostimirovic,Vladimir Pucovsky,Milenko Sekulic,Miroslav Radovanovic,Milos Madic 대한기계학회 2018 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.32 No.10
Electrical energy, which in the machining zone is transformed into heat, is of key importance in electrical discharge machining (EDM). Machining performance of EDM is determined by the characteristic of discharge energy. Therefore, an experimental-analytical approach of discharge energy efficiency was analyzed. The main input parameters for controlling the discharge energy are discharge current and discharge duration. The EDM process is monitored considering the two output machining performance, i.e., material removal rate and surface roughness, which are important for increasing productivity and quality. We modeled the energy efficiency of electrical discharge machining by the use of genetic algorithm. With this action an attempt was made to find even more precise dependence of discharge energy parameters with machining performance. Finally, this was followed by optimization of the discharge energy efficiency in EDM process using multi-objective approach. Evolutionary two-objective optimization is leading to the set of optimal solutions for the discharge energy considering the two machining parameters. Using this set of solutions, EDM discharge energy parameters can be selected to achieve high material removal rate with good surface roughness.
Influence of discharge energy on machining characteristics in EDM
Marin Gostimirovic,Pavel Kovac,Milenko Sekulic,Branko Skoric 대한기계학회 2012 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.26 No.1
The machining characteristics of electrical discharge machining (EDM) directly depend on the discharge energy which is transformed into thermal energy in the discharge zone. The generated heat leads to high temperature, resulting in local melting and evaporation of workpiece material. However, the high temperature also impacts various physical and chemical properties of the tool and workpiece. This is why extensive knowledge of development and transformation of electrical energy into heat is of key importance in EDM. Based on the previous investigations, analytical dependence was established between the discharge energy parameters and the heat source characteristics in this paper. In addition, the thermal properties of the discharged energy were experimentally investigated and their influence on material removal rate, gap distance, surface roughness and recast layer was established. The experiments were conducted using copper electrode while varying discharge current and pulse duration. Analysis and experimental research conducted in this paper allow efficient selection of relevant parameters of discharge energy for the selection of most favorable EDM machining conditions.