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Tool life evaluation of CFRP drilling with three kinds of drill
Xinyi Qiu,Pengnan Li,Changping Li,Qiulin Niu,Shujian Li,Tae Jo Ko,Lingyan Tang 대한기계학회 2022 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.36 No.7
Serious tool wear in CFRP drilling is one of the key problems to be solved urgently. Firstly, a suitable indirect evaluation index of tool life is selected according to the literature. The critical delamination force was obtained by blind hole pushing experiment. Then, tool wear experiments were carried out with double point angle drill, stepped drill and reverse edge compound drill to analyze the variation rules of the thrust force, exit burr, exit delamination and tear with tool wear. Threshold values of exit delamination, tearing and critical thrust force were compared with each evaluation index one by one to study the causes of drills failure. The results indicated that the maximum tool wear position was the outer corner. Among the three types drills, the thrust force, delamination factor and burr angle of the reverse edge compound drill are smaller. The double point angle drill fails due to the excessive thrust force, while the stepped drill and the reverse edge compound drill fail due to the hole exit delamination exceeding the threshold. The number of drilled holes of the reverse edge compound drill is 100 % and 25 % higher than that of the double point angle drill and the stepped drill, respectively. Therefore, the reverse edge compound drill is suitable for drilling CFRP.