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        Dynamic analysis and control strategy of wet clutches during torque phase of gear shift

        Yanxiao Fu,Yanfang Liu,Liangyi Cui,Xiangyang Xu 대한기계학회 2016 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.30 No.4

        Control over the clutch during gear shift is the key technique in automatic transmission shift control and this control largely decides the shift quality. The engagement of the on-coming clutch and the disengagement of the off-going clutch should be controlled synchronously and accurately to achieve a smooth shift. Optimal control of clutch torque exchange phase is required to achieve this synchronous and accurate control. Shift quality can be easily influenced with inappropriate control parameters because of the many factors that affect the torque phase, as well as the use of closed-loop control. In this study, a dynamic model of frictional clutch with electro-hydraulic shift control is built. On the basis of the study of the influence of clutch-related parameters, an optimal control model is proposed with the closed-loop control together with an adaptive control method based on micro-slip clutch control. This control method can continually self-adjust control parameters to prevent shock, improve control precision and effectively reduce the calibration work after. Test result shows that this closed loop with adaptive method ensures consistently good shift quality.

      • KCI등재

        Flexible CNC polishing process and surface integrity of blades

        Xiaojun Lin,Dongbo Wu,Xiufeng Shan,Gang Wu,Tong Cui,Yun Zhang,Liangyi Hu,Jie Yu 대한기계학회 2018 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.32 No.6

        The surface integrity of aero-engine blades directly affects its mechanical behavior. To improve the surface integrity and address the problem, that is, the blade is mainly polished manually, a flexible polishing process was proposed and surface integrity was investigated. First, flexible polishing technology and the machine tool that the authors researched and developed were introduced. Second, a polishing experiment was conducted on a TC4 titanium alloy blade. Finally, the surface integrity before and after polishing was measured and the results were compared and analyzed. Results showed that the knife marks, pits, unevenness, and other defects of the blade surface were effectively removed through flexible polishing; the surface residual compressive stress was reduced from 483 MPa to 397 MPa; the surface roughness was reduced to Ra 0.4 μm; the surface micro-hardness increased by 18 HV; and the surface metamorphic layer caused by milling was removed. Flexible polishing effectively improved the surface quality without affecting the depth layer quality of the workpiece.

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